Ohio History Journal




AN ECONOMIC HISTORY OF THE JACKSON

AN ECONOMIC HISTORY OF THE JACKSON

COUNTY IRON INDUSTRY

 

 

 

A THESIS PRESENTED FOR THE

DEGREE OF MASTER OF ARTS

 

BY VERNON DAVID KEELER, A.B., LL.B.

 

INTRODUCTION

"The Cyclops here their heavy hammers deal;

Loud strokes, and hissings of tormented steel

Are heard around; the boiling waters roar;

And smoky flames through fuming tunnels soar."

--Vergil.

In early Biblical times, according to the fourth chap-

ter of Genesis, "Tubal Cain," born in the seventh gen-

eration of Adam, was an "Instructor of every artificer

in brass and iron." The slow development of iron mak-

ing among the early Greeks, Hebrews, and other early

peoples is well known to the economic historian. There

is much evidence to prove that the Assyrians, Chaldeans

and Babylonians were acquainted with its manufacture.

Prof. J. Russell Smith, in The Story of Iron and

Steel, states:

The primitive methods of the ancient world finally focused

themselves so far as the Mediterranean basin and European

countries are concerned, upon the so-called Catalan forge, first

devised and used in Cataline, Spain. This differs but little from

the ordinary blacksmith's forge, which has the air blast furnished

by a bellows, or if possible by a waterfall, through the device

known as the "Trompe." This consists in letting the water fall

(133)



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through a pipe, carrying with it bubbles of air, which escaped at

the bottom of the pipe with an air-tight receptacle. There the

accumulated air has a pressure derived in being carried down-

ward in the falling water. The Germans by a series of slow

improvements evolved the first form of blast-furnace. This was

called by the Germans the "Stuckofen," being built to a height

of ten to, sixteen feet, and having an output of from one hundred

to one hundred and fifty tons a year in its best form.

Many variations and improvements followed the

German improvements, before the making of iron was

introduced into the United States, which occurred in

Massachusetts in 1645. Then by degrees, tediously

but surely, its manufacture spread throughout the colo-

nies, chiefly because of necessity.

When Washington became President, iron was made

to some extent in practically every state of the newly

formed union. Proof that the use of iron was known

before the white man's coming is shown by the fol-

lowing quotation from the History of Iron in All Ages,

by James M. Swank:

Professor Putnam, the archaeologist, of Harvard University,

found in the ancient mounds of Ohio masses of meteoritic iron

and various implements and ornaments made by hammering the

pieces of meteoritic iron. This native iron the ancient people

used the same as they did native silver or native gold, simply as

a malleable metal. It was only after contact with Europeans

that the Indians obtained iron in different forms, and in due

time learned to heat and shape it as a blacksmith would do.

In the Smithsonian Institution at Washington may

be seen a replica of the early iron mine, showing an

American Indian woman carrying a basket of the pre-

cious iron ore from a tunnel, which extended straight-

ways into the earth.

Although backed by the experience of their fore-

runners, the iron makers of Ohio needed unlimited



Introduction 135

Introduction               135

courage, strength of will, and perseverance to "carry

on." The development of the Southeastern Ohio Iron

Region at the beginning of the 19th century, gives to

the section an unusual romantic story for the economic

historian. This region, which developed from such a

small beginning, later rivalled such regions as Toledo,

Spain, and the famous iron region of Asia Minor.

The Hanging Rock Iron Region furnished crude iron

for use in making ordnance in England during the

Crimean War, and it was highly praised by their chem-

ists. During the Civil War, the Hanging Rock iron

was again in great demand, and the region furnished

the materials for building the famous Merrimac, the

iron-clad ship which won fame in the historic duel with

the Monitor. One of the Hanging Rock furnaces fur-

nished the pig iron which was used in moulding the

famous "Swamp Angel" cannon used in the defense of

Charleston Harbor. The Hanging Rock iron was so

much in demand during the Civil War, that ofttimes

the iron was started on its journey to the railroad in

wagons, before being allowed to cool, and many wagon

beds were burned. On the industrial side the iron be-

came equally famous for its casting qualities; it being

much in demand in Cincinnati, St. Louis, Pittsburgh,

and other foundry and steel centers.

Iron as we know it now is a basic material, the prices

being used as an economic barometer, especially during

a period of depression, like that through which we

are now passing. The dependence of manufacturing

upon iron and steel is taken for granted.   If a

country be lacking in iron and its close ally, coal, it is

indeed in poor straits to become a commercial or indus-



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trial nation, unless transportation is so well developed

that the necessary materials may be secured easily, or

at small cost.

The counties which comprise the Hanging Rock Iron

Region of Ohio seem to have been blessed with a plente-

ous supply of iron ore and coal, and the necessary

limestone is also found in great abundance.

The purpose of this thesis is to give a glimpse of

this most interesting and historical region. For this

purpose Jackson County has been chosen from the

group involved, to serve as a representative area for

study. The development of the iron industry in this

region, beginning with the establishment of the first

furnace in 1811, will be closely studied. The effect of

the iron industry upon the entire region will be given

cognizance, including the growth of markets and com-

mercial centers. Concentrating the study, the develop-

ment of each furnace in Jackson County will be noted,

from the beginning of the industry in that county in

1836, and continuing to the present time; hence the story

of the struggle between the three major fuels, coal,

charcoal and coke.

The author is indebted to the following persons for

furnishing valuable information and help, that this story

may be complete: Mr. H. H. Maynard, professor of

marketing, Ohio State University, who suggested this

theme, and has carefully followed the preparation of it;

Mr. Ray B. Westerfield, professor of political economy,

Yale University; Mr. Wilbur E. Stout, State geologist,

Columbus, Ohio; Mr. Robert Jenkins, County auditor

for Jackson County; Mr. Joseph J. Jones, last manager

of Jefferson Furnace, Oak Hill, Ohio; Mr. Andrew J.



Introduction 137

Introduction               137

Dutiel, last manager of Madison Furnace, Jackson,

Ohio; Mrs. Eliza Bundy Wells, daughter of Hon. H.

S. Bundy, and wife of Harvey Wells, builder of the

city of Wellston; Mr. C. B. Galbreath, secretary of the

Ohio State Archaeological and Historical Society, Co-

lumbus, Ohio; Mr. John E. Jones, present owner and

president of the Globe Iron Company, of Jackson, Ohio;

Mr. John S. Sylvester, editor of the Wellston Telegram,

Wellston, Ohio, and Mr. S. J. Newell, of the Jackson

Herald.

Information and help have been drawn from so many

sources that to acknowledge them all would require

too much space. In addition to the above, thanks are

due to the older residents in Jackson County, who

worked in the iron industry, many of whom generously

gave much valuable data and information.

 

VERNON D. KEELER.

Jackson, Ohio, December 22, 1931.



 



CHAPTER I

CHAPTER I

 

 

THE HANGING ROCK IRON REGION

The name which is used to designate this most inter-

esting and once most important iron making region in

the United States, is obtained from a cliff, located on

the brink of the Ohio River. This location was made

famous by the old Hanging Rock Forge, which was so

well described by Dr. Hildreth, and is worthy of re-

production here:

Four miles above the mouth of the Little Sandy on, the Ohio

side or right bank of the Ohio River, and in the midst of the iron

region, is a celebrated cliff of sandstone, called the "Hanging

Rock." The upper portion of the cliff, which is nearly four

hundred feet high, projects over the mural face of the rock like

a cornice of a house. The Ohio flows close to its base, while

beneath and under its projecting walls, is erected a forge, for

the refining of iron. The blast of its immense bellows, and the

thundering noise of its immense hammer, weighing more than a

ton, echoing and reverberating under the walls of the cliff, afford

no inapt emblem of the labors of Cyclops, under the caverns of

Mt. Etna. An abundance of iron ore is found in the vicinity,

and a few miles back in the hills a furnace called the "Aetna,"

furnishes the pigs for the anvils of the modern Cyclops. Bar

iron of an excellent quality is manufactured at this most inter-

esting spot.1

The nucleus of this most famous region is found in

the four counties of Jackson, Lawrence, Scioto, and

Vinton, with minor plants in Hocking and Gallia Coun-

ties in Ohio; and Greenup, Boyd, Carter, and Lawrence

Counties in Kentucky, embracing in all about two

thousand square miles. Considering the whole of the

1 History of the Hanging Rock Iron Region. of Ohio, v. I, pp. 266-268.

(139)



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above-mentioned region, a famous historian has written

that "It is doubtful if any similar section of the middle

west can furnish so much picturesque detail of human

experience and enterprise."2

The Hanging Rock Region is bounded on the east

by the Ohio River, and on the west by the Scioto River

and its tributaries. The region had a seemingly in

exhaustible supply of iron ore, a splendid grade of lime-

stone to be used for flux, and plenty of timber-land to

be used in making charcoal. The existence of men who

were willing to take long chances upon industrial ven-

tures, made possible the growth of this region, which

was practically an unknown wilderness previous to 1800.

The following quotation will show the abundance of

ores in the Hanging Rock Region at the beginning of

the nineteenth century:

The limestone ores, as calcareous and argillaceous carbonates,

and hydro-peroxides, or limonites, are very abundant and have

been mined for years in the Hanging Rock regions of Ohio and

Kentucky. They were the base of the charcoal industry of this

famous region. . . . The limestone ores derive their name from

being associated with a thick and extensive deposit of grey lime-

stone. . . . The iron made from this ore has always held a front

rank in market, the cold blast iron being particularly prized for the

manufacture of ordnance, car wheels, and other castings requir-

ing tough iron. The counties constituting the Hanging Rock

Iron Region, on both sides of the Ohio River along the horizon

of the grey limestone ore, have been worked over in every hill,

and the ore stripped to a depth of eight to twelve feet, forming a

line of many miles of terrace work.3

The making of charcoal was an expensive procedure,

in spite of the fact that timber-land was plentiful. The

2 A Standard History of the Hanging Rock Iron Region of Ohio. Pre-

face. E. B. Willard, editor.

3 Historical Collections of Ohio, edited by Henry Howe, Columbus,

Ohio. 1896, v. I, p. 117.



The Jackson County Iron Industry 141

The Jackson County Iron Industry    141

numerous charcoal pits scattered about over these

southern Ohio counties, still form a fitting memorial to

this industry of bygone days. After the charcoal was

manufactured at the kiln, mule teams or oxen were used

to transport it to the furnace grounds. A two-hundred-

bushel load of charcoal was usually drawn by four yoke

of oxen or by four-mule teams. In many instances

the coal had to be hauled a great distance to the fur-

nace bank. It was generally figured that five cords of

wood should coal one load of charcoal, which was two

hundred bushels. This charcoal was used as fuel in

all the old furnaces of the Hanging Rock Region, and

hence the charcoal industry was at one time the lead-

ing branch of the iron making venture.

Perhaps the greatest factor in the transportation

field during the first part of the nineteenth century,

was the historic and beautiful "La Belle Riviere" (Ohio

or Beautiful River), so named by the French following

its discovery by La Salle in 1669, this nation having

exercised control of it until 1763.

A model of one of the Ohio River flatboats which

plied the waters in these early days may be seen at the

present time in the United States National Museum at

Washington, D. C. The keel-boat used prior to the

steamboat, was used for the transportation of flour and

other products from Cincinnati to northern points. The

old-fashioned flat-bottom boat descended the Ohio and

Mississippi Rivers, with cargoes of iron, and other

materials, as soon as production was begun in the in-

land Ohio towns, thus opening a veritable road of com-

merce between north and south, east and west.

The first Ohio River steamboat was built in Pitts-



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burgh in 1810-1811. It was 138 feet long, and of 300-

ton burden.   The following description of this boat is

of particular interest:

The New Orleans left Pittsburgh in October, 1811, and

created a veritable sensation all along the river--panic and con-

sternation in some places which advance information had not

reached. "A novel sight," wrote one contemporary journalist,

"and as pleasing as novel to see a huge boat working her way

without the appearance of sail, or pole or any manual labor about

her--moving within the secrets of her own mechanism, and pro-

pelled by power undiscoverable."4

The continued growth of this magnificent avenue of

traffic is a matter of history, and shows us the immense

value and importance of water traffic, especially during

the days of the pioneer, when every effort was made to

use the available resources at hand.

In order to reach this line of traffic, it was necessary

to use the familiar pack-horse, and still later the ox

cart, which used roads little better than paths through

the dense vegetation of the region. The roads, in many

instances, followed the creek beds where the water was

shallow, and furnished a suitable foundation for travel.

Nothing that could be called roads existed in the

territory west of Pittsburgh at the beginning of the

nineteenth century. Pittsburgh was the assembling

point for many a trader's boat or pack-train closely fol-

lowing the settlements in the Hanging Rock Region at

the beginning of the century. The pioneer families

were of the usual adventurous, poor but hardy group,

familiar in all frontiers in early days. There were only

a few persons of wealth among them, but such as they

4 The Ohio River in History.--Harry Pence. Pub. by Ohio Valley Im-

provement Association, Cincinnati, Ohio, 1929, p. 17.



The Jackson County Iron Industry 143

The Jackson County Iron Industry    143

were, they formed a nucleus around which might be

built an industrial enterprise.

Because of necessity the familiar country cross-roads

store soon came into existence, these serving as markets,

places of social enjoyment, post-offices and general

utility centers; the stores carrying only articles of neces-

sity, such as hats, caps, flour or corn-meal, women's

clothing, articles of dress for young and old, implements

of labor for the charcoal and iron-workers, and general

supplies for the sturdy pioneer.

The blacksmith shop was generally considered a

necessary adjunct to the general store in most of the

small hamlets, and it occupied quite a place in the com-

munity life. The settlers in need of iron implements

depended upon the distant regions of Pennsylvania, or

other iron regions, to supply their wants. Little did

they realize that underneath the soil in these Ohio coun-

ties, lay untold wealth in the untouched ores, and in the

abundant allied products.

Iron was sorely needed for the manufacture of the

needed implements of labor, and for pots, pans and

kitchen utensils. The blacksmith shops at Portsmouth,

Hanging Rock, Chillicothe, Piketon (having a name as

early as 1814), and Jackson (officially organized in

1816), all did a rushing business. Bar iron often was

brought over the Appalachian mountains by means of

pack-horses, the iron being bent over the horse's back,

so as to allow different articles of merchandise to be

tied to both ends of the bar.

The cities of Pittsburgh, Cincinnati, and New

Orleans were the pioneer's chief buying centers at the

beginning of the nineteenth century. Slowly it dawned



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upon the settlers that they must secure some commodity

which could be easily exchanged for their necessities,

if they would maintain their trade. The following

quotation sheds interesting light upon the first iron

venture in southern Ohio, at the beginning of the cen-

tury:

Previous to the first smelting of iron in the Hanging Rock

Region, Brush Creek Furnace in Adams County, the first erected

in the State of Ohio, was in blast in 1811. It was built by

Ellison, James and Colonel Paull. . . . This was also the first fur-

nace in the United States run by steam, the engine which operated

it, was built by the Pittsburgh Steam Engine Co. who, sent James

Rodgers to install it.5

Thus we had the beginning of the venture which was

destined to make its impression upon the entire section,

where such an abundance of raw materials remained

untouched. Cheap labor was found in the incoming

pioneer, who was willing to cut the wood at twenty-five

cents a cord, with other labor receiving a proportionate

compensation. Little capital was necessary in the con-

struction of the first furnaces, as they were of the

crudest type.

The second venture in the iron industry was under-

taken some seven years later, across the Ohio River in

our neighboring state of Kentucky. In the year 1815,

there lived a gentleman by the name of Richard Deer-

ing; "quite above the average of his class and day, for

enterprise and investigation, and he was also consider-

able of a mechanic."6 Mr. Deering engaged in salt

boiling as a vocation, and accidentally discovered the

iron ore located on his lands. Having made iron in his

 

5 B. Willard. Op. cit., Vol. I, p. 269.

6 E. B. Willard, op. cit., Vol. I, p. 268.



The Jackson County Iron Industry 145

The Jackson County Iron Industry         145

native state of Pennsylvania, he decided to make some

of this ore into pigs.  Meeting with success in his small

cupola he engaged about half a dozen moulders to run

the material into hollow-ware.

The success of that crude attempt induced Mr. Deering, in

1818, to form a partnership with David and John Trimble for

the erection of "Argillite" furnace, the first iron plant to be

established in the Hanging Rock Region. It was located in

Greenup County, Kentucky, six miles southwest of Greenups-

burg, upon the left bank of Little Sandy River. The stack, 25

feet high, six feet "bosh," was cut solid in a cliff of black slate--

hence the name "Argillite"--with only two sides for arches. A

dam thrown diagonally across the river with a massive undershot

water-wheel, furnished power for the blast. The iron produced

was made into hollow-ware on week-days, and run into pigs on

Sundays. The blast-cylinder and water-wheel were made by

John Deering, whom his brother had engaged for that purpose.

The original capacity of the "Argillite" was one ton daily, it

being classified as a "cold-blast" furnace.7

The task of finding a market for the surplus iron

was not a difficult one, as it was easily loaded on rafts,

and floated to Cincinnati, Portsmouth, and other river

cities. The iron being disposed of, the lumber was sold,

and the men took the first steamer back home.

After Mr. Rodgers completed his work for the

Pittsburgh Steam Engine Company at the Brush Creek

Furnace, he became very much interested in the pos-

sibilities of the surrounding region. As a result of this

interest the first iron furnace north of the Ohio River

in the Hanging Rock Region was established in 1826.

Mr. Rodgers had as partners in this enterprise Colonel

John Means, Valentine Fear, Mr. Sparks, and Mr.

Thomas W. Means, the latter becoming prominently

identified with many furnaces during a later time. The

7 Ibid, p. 268.

Vol. XLII--10



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new furnace was named the "Union," and it was very

similar in construction to the Brush Creek Furnace,

turning out about the same amount of iron, from three

to four tons a day.

Mr. Henry Howe, who visited this region in 1884,

wrote the following concerning Union Furnace:

Union Furnace was the first iron furnace north of the Ohio,

in the Hanging Rock District, built in 1826. In 1837, John

Means, a son of Thomas W. Means, leased it, at first making

three to four tons a day, and soon increasing the output to thirty

tons a week, considered unusual.

Mr. Means stated as follows: "When I leased Union Furnace

in 1837, corn sold for 12 1/2 cents a bushel, and wheat for from

24 to 26 cents. Wages for competent laborers were only $10.00

a month. I made a trip to New Orleans and saw wheat sold

there for a quarter of a dollar a bushel; and corn on the cob, at

the same price per barrel. We saw no gold, and little silver coin,

except in small pieces; our circulation was chiefly bills of state

banks, and those were continually breaking."8

"Union" was located only four miles from the Hang-

ing Rock Forge and thus served as a splendid feeder

for its immense hammer. Closely following the success

of "Union," furnaces began to spring up throughout

the Hanging Rock Iron Region, and it was soon on its

way to fame. One of these furnaces, "Hecla," which

was established in 1833, is shown on page 147.

The following figures give one somewhat of an idea

as to the materials used at one of these early furnaces

during a blast:

Clinton Furnace, located in the Hanging Rock Region, used

the following materials in a blast of 204 days in 1836: Charcoal,

307,876 bushels . . .  Stone Coal, 30,277 bushels . . . Limestone,

260 tons . . . Iron Ore, 2,546 tons . . . Pigs made, 896 tons.

Average quantity per day, 4 tons, 7 cwt., 3 qrs., 10 lbs. Average

stock being: 1,509 bushels bituminous coal, 148 bushels charcoal,

8 Henry Howe, op cit., 1896, Vol. II, p. 62.



The Jackson County Iron Industry 147

The Jackson County Iron Industry       147

Iron Ore 12 tons, 9 cwt., 2 qrs., 12 lbs. Limestone, I ton, 7

cwt., 1 qr., 22 lbs.9

The charcoal iron produced at these furnaces had

many and varied uses. Superior ores were needed, for

the purer the raw materials, the more valuable the fin-

ished product. Strength and uniformity are required

in making the best iron, and these qualities were secured

through the use of charcoal fuel, and the exercise of

care in choosing the better grades of ore. The chief

use of the charcoal iron was for foundry purposes,

where it was moulded into all types of castings, in the

various Ohio River cities. The greatest handicap of

the pioneers was a lack of working capital, outside of

the transportation problem, which presented itself at

every turn. As the laborers were paid only $10.00 a

month, and the other wages and prices in line, it is not

9 Report of Caleb Briggs, assistant geologist of Ohio, 1836. Geological

Survey Report of 1869, given by Prof. J. S. Newberry, files of State Geo-

logist.



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to be expected that any considerable savings would be

possible.

A progressive movement which proved a blessing

for the industry for a time was the building of the Ohio

Canal in 1831-32, at a cost of $5,000,000. This canal

extended from Cleveland to Portsmouth, a distance of

307 miles, and opened up a new line of trade for the

entire region. This canal was of great aid in bringing

machinery and equipment from the Great Lakes region,

and helped to overcome the handicap of lack of transpor-

tation. However, the later results did not bear out the

wishes and hopes of its promoters, as shown by the fol-

lowing quotation:

In January, 1838, navigation was closed, and twice in the

spring of 1839 the canal was closed for repairs, goods being

brought to Brush Creek and wagoned to Portsmouth. . . . To give

an idea of the canal as a revenue producer, it may be said that

the tolls for 1837 amounted to $433,699, and $382,135 for 1838;

expenses for repairs in the latter year being $214,581. In July,

1855, the newspapers announced that the canal was in a deplor-

able condition, though in March, 1858 there were tri-weekly

packet lines from Portsmouth to Columbus. By 1860 railroad

competition had had its effect, and the canal tolls had materially

decreased, as witness the following figures: for the quarter end-

ing February 15, 186o, $7,150; and for quarter ending May 15,

$10,568.10

Relying chiefly upon the new markets made avail-

able by the Ohio Canal, several new industries were

begun in Portsmouth, the nucleus of the Hanging Rock

Region. Perhaps the greatest and most important of

these industries was the Portsmouth Iron and Steel

Company, founded in 1831, it being the first plant of its

kind west of Wheeling, West Virginia. The president

 

10 E. B. Willard, op. cit., Vol. I, pp. 92-93.



The Jackson Counter Iron Industry 149

The Jackson Counter Iron Industry         149

of this company was John P. Terry, who owned several

charcoal furnaces, and thus made direct use of the pig

iron produced. Their products were bar iron, sheet-

iron, nails, and like materials. At a later time they

manufactured all kinds of steel, spikes, "T" rails,

specializing in iron boiler-plates and boiler rivets. By

the year 1885, their annual product was valued at about

$700,000 per year, thus being a factor of great import-

ance to the nearby furnaces.

In 1837 a new era dawned upon the iron business in the

Hanging Rock Iron Region and of the country, caused by the

introduction of the hot blast. Three or four furnace men met

at Vesuvius and there agreed that they would test the principle;

that they would employ a man to put up a hot blast at Vesuvius,

and if it proved satisfactory, Hurd, Gould and Co. were to pay

all expenses; if a failure, the expense was to be divided among

all the parties to the experiment. The result was so successful

as to mark a great step in the progress of the industry. William

Firmstone was the man selected to install the hot blast--the first

it is believed in the United States.11

Thus we note that during the short term of a quarter

of a century, the iron industry of southeastern Ohio was

becoming well established; it being stated by a good

authority that Thomas W. Means, who kindled the first

fire at the Union Furnace, lived to see over fifty fur-

naces in operation throughout the entire region.

To determine the relative importance of the Hang-

ing Rock Region with other regions of the United

States, the following figures are of particular interest:

The first record of the amount of iron made, according to

the U. S. Association of Charcoal Iron-Workers, in its journal

for 1880-81, is in 1810, when there were in existence in this

country 153 charcoal furnaces, 135 bloomeries, 330 forges, and

34 rolling and slitting mills, producing 53,908 gross tons of pig

iron, and 36,385 tons of blooms, billets, and bars. In 1840 the

11 Ibid, p. 270.



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number had been increased to 804 furnaces, producing 286,903

gross tons of cast iron, and 795 forges, bloomeries and rolling

mills.

The Geological Survey of 1869 stated that 38 fur-

naces were in operation in the entire Hanging Rock

Region. These furnaces produced about 90,000 tons of

charcoal iron, and in addition there were five bituminous

coal furnaces which produced 16,000 tons, making a

grand total of 106,000 tons.   Thus it is to be noted

that the region was gradually assuming a leadership in

the iron industry, which it was to develop for many

years to come.



CHAPTER II

CHAPTER II

 

BEGINNING OF THE CHARCOAL EPOCH IN

JACKSON COUNTY

"Ay me, what perils do environ,

The man that meddles with cold iron."

Jackson County is an upland county, lying at the

head of the waters. The loftiest hills are in Washing-

ton and Jackson Townships, with a few points in Lib-

erty Township reaching 1,000 feet. The county is

bounded on the north by Vinton, on the east by parts of

Vinton and Gallia Counties, on the south by Gallia and

Scioto, and on the west by portions of Scioto, Pike and

Ross Counties. There are numerous hills and dales,

formed by the waters of the melting glaciers many cen-

turies ago. Two means of water transportation were

seemingly available for industrial development, when

the idea was first projected. The Scioto River was

some distance to the west, and Raccoon Creek was on

the east. As we shall see, however, both of these

routes proved to be impracticable.

The existence of the salt-licks in Jackson County

accounts for its early settlement, the pioneers coming

from many distant places to secure this needed ingre-

dient. It is known that licensed fur-traders began to

visit the salt-licks about 1720, and that they found evi-

dence of habitation at that time. "An edition of a map

by Lewis Evans, the Welsh geographer, published in

(151)



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1755, including Virginia, and the Ohio Valley, had the

Scioto Salt Licks marked on it."12

Transportation facilities were indeed lacking at this

early date, but the need for salt caused many emigrants

to settle at the springs, to aid in carrying on the indus-

try. Money was scarce, and was not often seen among

the settlers. It is stated that the warehouses (such as

they were) at the springs were often a type of museum,

because of the various articles brought in exchange

for salt. Any article ranging from a pocket-knife to a

saddle was acceptable as barter, and even fire-water was

brought in exchange for salt. Perhaps the best medium

of exchange was the pelt or hide, which was in great

demand. A historian of the region stated that "Even

some tax-collectors and postmasters were known to take

peltries, and exchange them for money required by the

government."13

There were two or three well-known trails or roads

leading into Jackson, at the beginning of the nineteenth

century. One of these trails extended from Portsmouth

on the Ohio River, another from Chillicothe via Jack-

son to Gallipolis. Relative to the early road legislation,

we have the following interesting note:

"The Ohio Legislature appropriated the sum of $800.00 on

February 18, 1804, for the purpose of opening and making a road

from Gallipolis, in the county of Gallia, to Chillicothe."14

The above-mentioned road was the first road estab-

lished in the territory now including Jackson County.

The county was organized in March, 1816, its area

12 History of Jackson County, D. W. Williams, pp. 34-36.

13 E. B. Willard, op. cit., Vol. I, p. 87.

14 D. W. Williams, op. cit., p. 80.



The Jackson County Iron Industry 153

The Jackson County Iron Industry  153

being about 410 square miles. At this time the salt

boilers naturally held sway in every political, social and

industrial venture.

Statistics show that the population of the county in

1820 was 3,842, and in 1830 it had risen to 5,941. The

year 1823 saw the first venture of the traders in extend-

ing their operations beyond the county boundaries.

During that year they mined more coal than was needed

in their salt furnaces, and hauled the surplus to the

blacksmiths of Pike and Scioto Counties. Thus began

a development of commercial relationships with the ad-

joining counties.

As a result of better salt brine being found on the

Kanawha River in West Virginia, in 1826, the salt

works in Jackson County were abandoned, the school

lands were sold, and a general revival begun. The

school lands were appraised at from twelve to eighty-

seven cents an acre, the average amount being about

fifty cents. Little did the appraisers realize that under-

neath the apparently worthless timber-land lay untold

wealth in iron ore, coal and limestone, all intertwined

in their usefulness. The land in Hamilton Township,

which was to be honored by having the first iron fur-

nace established within its boundaries, was valued at

only twenty-five cents an acre.

The ore deposits in the southern end of the county

were known to the furnace men of Lawrence and

Scioto Counties, but the problem of bringing the finished

product a distance of twenty miles made quite a handi-

cap. The yield of from 325 to 350 acres of timber-

land, or about 13,000 cords of wood, were required per

year for the operation of a furnace. The prospect of



154 Ohio Arch

154      Ohio Arch. and Hist. Society Publications

cheap land, in the vicinity of rich ore deposits, caused Mr.

Jacob Hurd, Mr. Rodgers, Jacob Ricker, ct al, to incor-

porate a company in 1836 for the purpose of erecting

the first furnace in Jackson County. All of these gen-

tlemen had been engaged in the iron business in Law-

rence and Scioto Counties. "This was the commence-

ment of the iron industry in the county, and the engine

used to blow the bellows was the first steam-engine that

was ever operated in the county."15

The furnace was incorporated under the name of

Rodgers, Hurd & Company, by special act of the Legis-

lature. A photograph of the furnace is reproduced

below.

The first manager was the well-known J. M. G.

Smith; Mr. Hurd was clerk, and Mr. J. H. Ricker was

15 History of Lower Scioto Valley.--Inter Cities Press, Chicago, 1885,

pp. 495-496.



The Jackson County Iron Industry 155

The Jackson County Iron Industry       155

storekeeper. The latter position was one of great im-

portance, as it was at the company store that all business

of the community was transacted. The furnace em-

ployees were all paid in scrip, and this was taken to the

store in exchange for various commodities. Very often

huge profits were exacted, one storekeeper stating that

75 to 100% was expected as a fair return.

Although the hot blast had been proven successful,

Jackson Furnace used a cold blast, the product being

used in foundries which desired the highest quality

charcoal iron. The crude method of manufacturing

employed in the beginning, is responsible for the low

output, about three or four tons a day. It was of high

quality, and was much in demand. The pigs were

hauled to Portsmouth, the nucleus of the region, where

is was loaded on boats and taken to Cincinnati, provided

that it was not needed for the mills in Portsmouth. It

is regrettable that the financial crash came so suddenly

at the time when Jackson Furnace was just getting a

start. The following quotation will show the conditions

which soon became general:

Property shrank to such low value, that many people were in

doubt as to whether they possessed anything except their lives

and their families  The wildcat banks rapidly climbed the golden

stairs, and their assets went glimmering. The necessities were

cheap, and those who suffered most in those days were of the class

called "wealthy," excepting perhaps, the managers of the wildcat

banks spoken of above. Neither the farmer nor the mechanic of

the West had little to complain of. Their wants were few and

supplies cheap. The collapse which began about 1837, hovered

over the land as late as 1842.16

"There was a six-foot bed of ore found along the

ridge above Jackson Furnace which yielded 10,000 tons

16 E. B. Willard, op. cit., Vol. I, p. 82.



156 Ohio Arch

156       Ohio Arch. and Hist. Society Publications

to the acre."17 In spite of the advantages of plentiful

supplies, etc., the furnace was sold in 1840 to the firm of

Ellison, Tewksberry & Co. This group had operated

other furnaces previous to their new venture, and began

with high hopes of success, which hopes were well borne

out.

During the year 1837, one of the most scholarly

gentlemen who ever lived in Jackson County took up

his abode in Jackson, and soon began to exercise a tre-

mendous influence. Of this individual Mr. Howe writes

as follows:

William Williams Mather, LL.D., a descendant of the family

of Cotton and Increase Mather, in August, 1836, resigned from

the army to take part in the Geological Survey of N. Y., and in

1837 came to Ohio to superintend the first Geological Survey of

Ohio. After the suspension of the Ohio Survey, he purchased a

tract of 1,500 acres, including the Pigeon Roost north of the

Court House in Jackson County, on which he built a house and

became a citizen of Ohio.18

Professor Mather, assisted by Caleb Briggs in the

Survey, noted the abundance of materials for the manu-

facture of iron in Ohio, and decided to take advantage

of the opportunity. Although his efforts were somewhat

unsuccessful, it had its effect in drawing attention to the

region. One of Mather's enterprises is well described

in the following paragraph:

William Williams Mather associated himself with a number

of capitalists and organized the "Ohio Iron Manufacturing Com-

pany," to manufacture iron, glass, pottery, and fire-brick, make

salt and saw marble. The company was incorporated on March

6, 1845, with a capital of $300,000. It was authorized to build

. . . furnaces in Athens, Gallia, Lawrence and Scioto Counties.

This brilliant scheme never materialized, although Mather and a

17 History of the Lower Scioto Valley, p. 496.

18 Henry Howe, op. cit., 1896, Vol. I, p. 957.



The Jackson County Iron Industry 157

The Jackson County Iron Industry      157

 

company built the Oak Ridge Furnace in Lawrence County, but it

called the attention of capitalists to the resources here. Mather

was more of a student than a business man, and succeeded better

as professor at Marietta and Ohio University.19

Had Professor Mather and his New England

friends been able to convince the capitalists of the pos-

sibilities of the county, the development would have

been more rapid. When Mather examined the coal in

1837, he pronounced it to be of the highest quality, and

it was used to fire the boilers at Jackson Furnace.

As to the quality of the iron being produced in these

first Hanging Rock furnaces, Mr. Howe stated in his

notes of 1846 that "It stood very high for casting, and

was equal to Scotch pig for foundry purposes."20 Mr.

Howe further stated that the iron was excellent for bar

iron; the principal markets being Pittsburgh and Cin-

cinnati. At this date (1846) the four counties of

Jackson, Lawrence, Scioto, and Greenup, Kentucky,

made about 37,450 tons annually, which at $30.00 a ton,

the current market price, amounted to $1,123,500.

"There were 21 furnaces in the Hanging Rock Iron

Region. . . . Each of the furnaces employed on an

average of 70 yoke of oxen, 100 hands, sustained 500

persons, consumed 560 barrels of flour, 1,000 bushels

of corn meal, 10,000 bushels of corn, 50,000 pounds of

bacon, 20,000 pounds of beef, 1,500 bushels of potatoes,

besides other provisions, and tea, sugar and coffee in

proportion."21

The coming of winter found hundreds of wood-

choppers emigrating from their mountain homes in

 

19 D. W. Williams, op. cit., p. 168.

20 Henry Howe, op. cit., 1896, Vol. II, p. 59.

21 Ibid.



158 Ohio Arch

158      Ohio Arch. and Hist. Society Publications

Kentucky and West Virginia to the furnace regions of

the county. The constant moving about, and the asso-

ciation of the Jackson Countians with the inhabitants

of the river cities, brought about new modes of living,

and improved means of manufacture. Soon the one-

room cabins gave way to more modern dwellings. Dur-

ing the year 1817 the town of Jackson was incorporated,

and the community at large began to take on new life.

The migrations of persons from Lawrence and

Scioto Counties into Jackson County served a good

purpose, when a new furnace was projected in 1848.

This second venture in the county was promoted by

John Campbell,22 the well-known furnace man of Law-

rence County. Many of the residents of Keystone and

the neighboring villages, had served apprenticeships

under Campbell, and thus was provided experienced

labor for the project. This new furnace, the "Key-

stone," was to be located on Raccoon Creek, and it was

planned to make use of the creek for transportation.

The attention of the community was drawn to the

lack of suitable transportation facilities, by the promo-

tion of this second furnace. A corporation was there-

fore organized for the purpose of making the creek nav-

igable for travel. "The Raccoon Navigation Company"

consisted of James Riggs, Nicholas Thevenin, Alexander

Williams, James Lewis, Charles Giles, Joseph S. Coombs,

A. Bentley, and Moses R. Matthews. It was incorpo-

rated February 4, 1848, with a capital stock of $100,000.

The commissioners of Gallia, Jackson, and Athens

 

22 Howe stated: "To no other individual is so much due for developing

the resources of 'Hanging Rock Iron Region.'" Henry Howe, op. cit., 1896,

Vol. II, p. 63.



The Jackson County Iron Industry 159

The Jackson County Iron Industry    159

Counties were authorized to subscribe to the said stock,

any amount not to exceed $20,000 each. The survey

completed, the work was begun, but the possibility of a

railroad killed the enterprise.23

In like manner experiments were made on the west-

ern boundaries of the county, to determine the practic-

ability of using the Scioto River for traffic. During

the winter of 1847-48 several steamers began to carry

on trade along the river going from Portsmouth to

Waverly. The last steamer attempting to make it a

paying business was launched in October, 1860, and it

continued to make trips until 1861. This steamer was

called the Piketon Belle. Navigation of the Scioto never

passed beyond the experimental stage.

Undaunted by failures to navigate the Scioto and

Raccoon, Campbell went ahead with the "Keystone"

project. The furnace was erected in 1848 by John Mc-

Connell and Company, and the stack was 34 feet high,

23 D. W. Williams, op. cit., p. 167.



160 Ohio Arch

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being built in the side of a sandstone cliff.24 The fur-

nace was somewhat more productive than the first fur-

nace to be built in the county, and produced from eight

to ten tons of hot-blast iron a day. The iron was loaded

on rafts, which were built of heavy logs; the whole out-

fit was then floated down the creek during the spring

freshets to the Ohio River, and thence to Cincinnati.

The method proved quite hazardous owing to the mill

dams, where several men were drowned in attempting

to get the rafts over the incline. This plan of shipment

was soon abandoned, and the iron was hauled to the

Ohio River, although it was about twenty-five miles

away.

Shortly after the furnace began, quantities of flint

were found in the ore, and many of the stockholders

sold out. Their fear proved groundless, as "Keystone"

became one of the most successful furnaces in the

county. It passed into the hands of Green, Benner and

Company in 1853, and they operated it for many years,

it being one of the last to close down.

"Keystone" like many other furnaces of the region

in early days never ran on Sundays. This custom of

closing on Sundays was begun by Robert Hamilton at

Pine Grove Furnace on December 20, 1844, and fur-

nished a valuable precedent for others.25 In Europe it

was common for the furnaces to be rested on Sundays,

one famous manager stating "We do not claim to make

as much iron in six days as we could in seven, but in the

long run, Sabbath-keeping furnaces make more in a year

than those which do not rest."26

24 See appendix for complete statistics on this furnace.

25 E. B. Willard, op. cit., Vol. I, p. 271.

26 Journal U. S. Association Charcoal Iron Workers, October, 1884.



The Jackson County Iron Industry 161

The Jackson County Iron Industry         161

During the year 1851, a third furnace was projected

in the county, the "Buckeye," which was located only

a few miles north of "Keystone." It differed but little

from the other furnaces in the county. The stack was 37

feet high, and it produced from 10 to 12 tons a day. It

was built in the side of a cliff, the opening being plainly

visible in the center. The company purchased 4,500

acres of land about the furnace, and employed the firm of

Newkirk, Daniels & Co. to erect the plant, a hot-blast

stack.

Relative to the merits of hot-blast vs. cold-blast iron,

as produced by the various furnaces in 1850, the fol-

lowing quotation is of particular value:

 

Most ores, when smelted with cold blast, will make an iron

which will have a more uniform and lasting chill than when

smelted with hot blast. Some ores are affected more injuriously

than others. Some, when smelted with hot blast, make an iron

not better than the average of anthracite iron. We know of no

red or brown hematite ores, which will not make a better iron

when smelted with cold blast.27

 

The following query also brings out the fact that

charcoal iron was considered more valuable for cast-

ings than other irons, different factors being equal.

The Lobdell Car-Wheel Company of Wilmington, Del-

aware, was asked what advantages charcoal pig iron

possessed over other fuels for chilled castings, with the

following result:

All of our wheels are made of a mixture of different kinds

of charcoal iron. We suppose that a reasonably good wheel

could be made of a mixture of other fuels, but a better one

could be made of charcoal iron. Wheels made of iron smelted

27 Journal U. S. Association Charcoal Iron Workers, 1882-1883. Re-

port of Lobdell Car-Wheel Co., Wilmington, Del.

Vol. XLII--11



162 Ohio Arch

162      Ohio Arch. and Hist. Society Publications

 

with charcoal will have a more uniform and lasting chill than

if the ore is smelted with anthracite coal or coke. We know of

no wheel that is equal to a good chilled cast-iron wheel, made

with proper care and of the proper material, if safety and

economy are considered.27a

Following the establishment of the Hocking and

Scioto Railroad in 1852-53, several new markets were

created for iron, and the industry received a great

impetus. "Keystone" hauled no more iron to the Ohio

River, but brought its iron to the railroad at Keystone

Station, and to Jackson, where it was shipped to its

destination. The larger amount of the hauling was

done in the summer, when the roads were in a more

passable condition. The greatest iron market for the

three furnaces in the county was in Pittsburgh, although

Wheeling, Cincinnati, and Marietta received large ship-

ments.

The town of Jackson itself used a small amount of

the iron produced by the furnaces, in its two foundries.

The Jackson Foundries and Machine Shop was founded

in 1847, at a cost of about $10,000. It made hot-blast

car-wheels, and all kinds of castings, especially desir-

able for furnace equipment. It employed about a half-

dozen men in the beginning. Three years later the

"Old Jackson Foundry" was established. This estab-

lishment manufactured about the same type of article,

with one exception--they introduced the cast-iron stove

to the community. Pickrel and Company built the lat-

ter-named foundry at a cost of about $11,000.

When the news of the Scioto and Hocking Valley

Railroad was spread during the early 'fifties, the fur-

naces at once began to stack their iron along the right of

27a Ibid.



The Jackson County Iron Industry 163

The Jackson County Iron Industry         163

way, that they might take advantage of the first oppor-

tunity.  Buckeye Furnace had large stacks of iron piled

up at Jackson, and thus was one of the railroad's first

customers. Another result of the coming of the rail-

road was the establishment of the first bank in the city

of Jackson. People realized that with new outlets,

commerce would develop, and new industrial and eco-

nomic changes would be inevitable. The following

notice appeared in the Jackson Standard, in August,

1851:

Bennett and Company have established a bank in Jackson,

and are prepared to loan money on short time, in large or small

sums, upon approved security, and also purchase good negotiable

paper and county orders on favorable terms.

Office for the present over the Auditor's office.

Bank open from 10:00-12:00 M.

August 7, 1851. J. W. Laird, Cashier.



CHAPTER III

CHAPTER III

 

DAWN OF THE RAILROAD

Prior to 1827 all the railroads built were composed of wooden

rails, and constructed only for the purpose of carrying heavy

materials very short distances. In 1827 the Baltimore and Ohio

Railroad was chartered by the Maryland Legislature, and this

was the first railroad opened for carrying passengers. It was

opened for travel from Baltimore to Ellicott's Mills, a distance

of thirteen miles, on May 24, 1830, and completed to Washington

City on August 25, 1834.28

By the year 1837, when the first furnace was

operated in Jackson County, there were only 1497 miles

of railroad in the United States, with a total of only

9,021 by 1850. When the railroad fever reached the

"Buckeye State" about 1850, Jackson County was an

anxious prospect for the "Iron Horse." Accordingly,

in 1851, promoters were brought to the southern Ohio

counties, to secure subsidies, etc., with the expectation

of building a railroad. The County Commissioners

purchased stock readily, which later proved to be worth

only about twenty-five cents a bushel at a paper-mill.

The first Jackson County railroad project was the

"Iron Railroad." A charter was issued by special act

of the Legislature, March 17, 1849, and the capital stock

was fixed at $500,000. Lawrence County was par-

ticularly interested in this line, as it would bring the

iron and coal from the northern part of her boundaries

to the Ohio River. It was proposed to build a line

from the present site of Ironton, in Lawrence County,

28 25th Annual Poor's Manual of Railroads. Pub. about 1890.

(164)



The Jackson County Iron Industry 165

The Jackson County Iron Industry   165

north through Jackson County, and connect it with the

Marietta and Cincinnati project in Vinton County. The

necessary capital could not be secured, and the matter

was dropped for the time being.

Two years later, in March, 1851, the County Com-

missioners of Jackson County subscribed $100,000 to

the "Scioto and Hocking Valley Railroad." An agree-

ment was reached whereby a release was to be given

upon their contract with the "Iron Railroad," that the

county might not lose thereby. The Scioto and Hock-

ing line crossed the Jackson County boundary line in

May, 1853, and thus became the first railroad of this

section. The line opened up a new line of trade to the

north via Columbus, and other northern points, and

later became a great rival with the Ohio River route.

It was at first intended that the "Scioto and Hock-

ing" would be extended to Newark, Ohio, but the Ma-

rietta and Cincinnati R. R. began a law suit, which

caused much delay. The road was stopped at Jackson,

but after a time it was completed to Hamden, where it

made connections with the M. & C. R. R., and the

Newark end was abandoned. The right of way for

these early roads was secured mostly by easement, and

was one hundred feet wide. The Scioto and Hocking

Valley road later became the property of the Baltimore

and Ohio.

Immediately upon receipt of the news of a railroad,

improvements in marketing facilities were commenced

and better production was begun. The old settlement

called Portland, in the southern part of the county,

literally moved west, the old public square was aban-

doned, and the buildings were erected several hundred



166 Ohio Arch

166       Ohio Arch. and Hist. Society Publications

feet to the west to be near the railroad. The new set-

tlement, Oak Hill, was composed of many Welsh, who

came to the country between the years 1810-20. The

city of Jackson benefited more than any other part of

the county. Churches and schools were built, and

more than one hundred different types of buildings were

erected between April 1, 1853 and November 1, 1855.20

During the year 1853 the Scioto Furnace Company,

also known as Robinson, Glidden & Co., established the

house of Peter Powell & Co. at Oak Hill. Its purpose

was to sell goods, and buy iron ore for Scioto Furnace,

which was located in Lawrence County.30 In addition

to the Scioto Furnace agents, other furnaces gradually

established agencies for securing ore and charcoal, and

it is regrettable that so much material was taken from

the county to be manufactured elsewhere.

The impetus given to business by the first railroad

soon led to the establishment of another. The Marietta

and Cincinnati Railroad was extended to Byer in the

north-western part of the county on June 4, 1854.31

Coach lines were then established between Byer and

Jackson, in addition to the existing lines running be-

tween Jackson, Chillicothe and Gallipolis.     This stage

line between the latter cities left Gallipolis on Tuesdays,

Thursdays, and Saturdays, at 4 A. M., and arrived at

Jackson at 12:15 P. M., and reached Chillicothe at 8:00

29 E. B. Willard, op. cit., Vol. I, p. 457.

30 "The Scioto Furnace Co. bought one acre of land from James

Kennedy a quarter of a mile west of Cackley's Switch for $120. It was on

top of a hill, and the dirt was plowed and stripped down, the ore on the en-

tire acre was taken out. It yielded a little over 4,000 tons of good ore.

This is a fair average for that region, and shows that the lands are cheap

at $2,000 an acre"--Davis Mackley. Article in Jackson Standard about 1860.

31 E. B. Willard, op. cit., v. I, p. 459.



The Jackson County Iron Industry 167

The Jackson County Iron Industry   167

P. M., the total distance between Gallipolis and Chilli-

cothe being about sixty-five miles.

The three furnaces which were in operation when the

railroad was completed in 1853-54, were "Keystone,"

"Buckeye," and "Jackson." These furnaces rapidly

made plans to expand their business, and felt much more

confident as to the future of the industry. The firm of

Green, Benner & Co. assumed the management of Key-

stone Furnace, in 1853, and greatly expanded the hold-

ings. Jackson Furnace, under the control of Ellison,

Tewksberry & Co. was now enabled to load their iron

at a nearby point. As has been stated already Buckeye

Furnace had large stacks of iron at Jackson, awaiting

the coming of the first train. This iron was soon on its

way to Columbus, Cincinnati, and Chicago. The cold-

blast iron was selling at thirty to forty dollars a ton,

and was greatly in demand.

When the Scioto and Hocking Valley road was com-

pleted to Hamden in 1855, giving a direct route to Cin-

cinnati, six furnace projects were begun. The Iron

Valley (later the Cornelia, and still later the Lincoln)

was built in 1854, by Thompson, Laslie & Co. at a cost

of $115,000. The company purchased 5,000 acres of

land in the immediate vicinity. The Lincoln Furnace

was constructed somewhat differently from the others,

in that a part of the stack was hewn from the solid

stone of the cliff of which it was a part, and the blast

was sent through a tunnel driven through the rock in

the same manner. An interview with an old resident

of the vicinity, Mr. Sent Thorn, developed that he re-

membered having seen the ox-teams dragging the heavy

loads of iron over the hill, following the creek valley



168 Ohio Arch

168      Ohio Arch. and Hist. Society Publications

for a short distance, to the loading place at Hamden

Junction, about six miles away. Mr. Thorn stated that

the roads were practically impassable during the winter,

and that most of the hauling was done in the spring

and summer. About the time of the Civil War, a

branch line of the railroad was constructed to a point

within a few miles of the furnace, and this aided mate-

rially in its growth.

Latrobe Furnace was built in 1854, a few miles to

the southeast of Berlin. The capital stock of "Latrobe"

was $60,000, and the company was composed of William

McGhee, H. S. Bundy, H. F. Austin, and R. C. Hoff-

man of Jackson County, and V. B. Horton of Pomeroy.32

Block and kidney ore were both found in abundance on

the company's land, the latter being extensively used.

Limestone was also available, as well as coal for use in

firing the boilers.

Madison Furnace, also erected in 1854, was in the

center of vast ore deposits. Portsmouth capital was

largely instrumental in building this furnace, backed

by Mr. John Campbell, veteran furnace man. Madi-

son's product was largely disposed of in Portsmouth

during her first few years of operation. The first

shipment of iron was in July, 1854, from the siding at

Cross Roads, about three miles from the furnace.33

It is regrettable that the same conditions did not

exist at the time of the completion of this group of

furnaces, as existed the year before (1854). Iron

which sold for $50.00 in 1853, sold for $35.00 in 1854.

All business except farming began to lag, and prac-

 

32 E. B. Willard, op cit., v. I, p. 455.

33 Feature article, Jackson Herald, January 1900.



The Jackson County Iron Industry 169

The Jackson County Iron Industry        169

tically all the furnaces which had been erected were

unable to run, due to lack of funds. The persons who

had swarmed to the county with the prospect of the

railroad and the iron industry, now began to go else-

where, and this migration continued for several years.34

The largest of the group of six furnaces erected in

1854, was the "Monroe," organized under the name of

the Union Iron Co. The same group also owned the

Madison Furnace, and the Washington Furnace, which

was, however, across the county line in Lawrence

County. Colonel Wm. M. Bolles, a nephew of Profes-

sor William Mather, the first State geologist, was in

active control of Monroe Furnace. It made an average

of eighteen tons a day, as contrasted with twelve and

fourteen tons, the capacity of its competitors.35 Cam-

bria Furnace was built by a group of Welshmen, on a

site which is now called Black Fork. It was incorpo-

rated by David H. Lewis & Co.  Many of the Welsh

settlers traded their homes, land and belongings for a

share of stock. Practically all of the timber-land was

secured by this method. Thomas M. Jones was one of

the first managers of "Cambria," and he proved to be

quite successful.36

The most successful, as well as the best-known fur-

nace established at the beginning of the railroad era in

1853-54, was the Jefferson Furnace. It was erected

 

34 "A relative of E. D. Ricker, living in New England, came over to

Madison Furnace in a sleigh during the big snow of 1856, an incident which

illuminates the conditions prevailing in the '50's."--E. B. Willard, op. cit.,

Vol. I, p. 455.

35 See appendix for sizes various furnaces.

36 The iron from this furnace was hauled over the hills to Gallia

Landing, the first railway stations being termed "Landings," by the river

men.



170 Ohio Arch

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by a company of Welshmen, who had become dissatis-

fied with their connections at Madison Furnace.37  The

barren, bleak and heavily wooded hills of that part of

the country hid a wealth of rich limestone ore that was

almost self-fluxing.

The following quotation is very descriptive of the

foundation of Jefferson Furnace:

A joint-stock company was organized in January, 1854, under

the leadership of Thomas T. Jones, David Edwards, et al, all

Welsh, the capital being $50,000, and divided into shares of

$500.00 each. Many of these stockholders traded land to the

company in exchange for stock, some giving as much as 160

acres at $12.00 an acre, reserving the land where their buildings

stood, and the right to cultivate what had already been cleared.

Some of the less fortunate persons offered to allow their accu-

mulated wages to be applied as part payment for stock. Although

the company had a large amount of paid-in capital, it was neces-

sary to go into debt considerably to build their plant. The firm

had in the beginning 2,000 acres of timber-land, valued at $24,000,

37 Interview with Andrew J. Dutiel, last Madison Furnace manager,

1931.



The Jackson County Iron Industry 171

The Jackson County Iron Industry        171

and cash to the value of $26,000 fully paid. A peculiar statement

in their constitution provided that none but persons of Welsh

birth could hold stock, and that the furnace should be always shut

down on Sundays, as was common among other early industrial

enterprises.38

Relative to "Jefferson's" beginning, Mr. Jones

the last manager of the furnace, states that "The

first cast was on October 15, 1854, and in the following

winter they made 800 tons of iron, which turned out to

be of superior quality for car-wheels and machinery.

It produced about four or five tons a day in the begin-

ning, although in a short time it was casting about ten

tons a day.39

In a short time "Jefferson" iron became known as

a standard of excellence throughout the Hanging Rock

Region. It was sold under the trade name "Anchor."

The iron from this furnace was loaded at Oak Hill,

38 Article in Jackson Herald, February 17, 1900.

39 Interview with Joseph J. Jones, last Jefferson manager, 1931.



172 Ohio Arch

172       Ohio Arch. and Hist. Society Publications

three miles away. It was hauled to the station by large

cumbersome wagons, drawn by three ox teams. The

haulers worked in two shifts of twelve hours each, be-

ginning at sunup. Some residents of the Jefferson

neighborhood have stated that many mules and oxen

were killed in pulling these heavy loads of materials up

and down the seemingly impassable roads. The photo-

graph on page 171 gives a splendid impression of the

manner in which the hauling was done.

The business depression which began about 1856, was a great

handicap to industrial growth. So far as can be determined,

none of the furnaces were making profits during the years

1856-1860.40

Several of the furnaces were out of blast for long

periods of time, due to lack of capital, and surplus

stocks, caused by the general depression. Jefferson

Furnace suffered along with the others. "A part of the

company holding about one-third of the whole stock

contracted the 'Go West' fever and sold out their in-

terests to the remaining members for $900.00 a share,

thus nearly doubling their money in two years' time."

This threw the officers into additional debt, and they

advertised the furnace for sale about 1860, but no offer

came, and necessity forced them to make the best of

things.

Undismayed by general business conditions, another

charcoal furnace, "Limestone" was constructed in 1855.

Splendid workmanship was displayed in its erection as

is shown in the photograph below. "Limestone" dif-

40 History of the Lower Scioto Valley, p. 669. This text further states:

"The policy of Jefferson was to get all additional timber-land possible, and

save their own for later use. They sometimes bought the land, then sold it

after they cut the timber off."



The Jackson County Iron Industry 173

The Jackson County Iron Industry     173

fered but little from the "Madison," and was located

only a few miles north of the latter-named furnace.

Although situated in the center of a rich bed of ore, the

lack of capital soon made it evident that it would not be

a success. The year following its construction, (1856),

it was sold to another firm. In 1858 it passed into the

hands of a receiver, and by 1860 was out of blast en-

tirely. The owners were constantly handicapped by

lack of capital.41

The following items of interest concerning Lime-

stone Furnace were given by an old resident of the

neighborhood:

John Williams was the foundryman, or the man that "blowed

the furnace." The ore was secured chiefly on the Williams farm,

only a few miles away. They hauled loads of iron to the siding,

and returned with loads of ore. The iron was first hauled to

Crossroads Landing, and later to Vinton Switch, as in the latter

41 History of Lower Scioto Valley, p. 497.



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case direct contact was secured with the Columbus route. As

many as sixteen teams were engaged in hauling during the sum-

mers, and they were paid about $15.00 per month. Labor re-

ceived 75 cents a day. The charcoal was secured largely on the

company's land, and the wood-choppers were paid from 30 to

50 cents a cord for cutting the necessary wood supply.42

During the year 1854, one year before the construc-

tion of the last charcoal furnace to be erected in Jack-

son County, the following article appeared in the Jack-

son Standard:

We understand that on or about the 20th inst., there will be

experiments made to bring into use the Jackson coal for iron

making. The Washington Furnace has made preparations to test

the matter in full and decided satisfaction. Much depends upon

the success of this important matter. If it is possible that our

coal can be used in the manufacture of iron, Jackson County can

build all the railroads in the State. Her wealth can be surpassed

only by California. We look with an anxious eye to the success

of this great and important experiment.43

Unfortunately no statement can be found relative to

the actual result of the above experiment, but it was

evidently regarded as a success. Coal had been mined

in the county since 1823, and it was used to a great ex-

tent throughout the entire region for firing the furnace

boilers. It was argued that if raw coal could be used

in the Mahoning Valley furnaces of Ohio, and also in

the Shenango Valley furnaces of Pennsylvania, it was

reasonably expected to be successful here. At least the

following article appeared in the Jackson Standard in

1855, which added to the enthusiasm:

Mr. Joseph Crowther has succeeded in coking or rather

charring Jackson coal, which is in every sense of the word cal-

culated for furnace use. Our furnace men say that it will

answer the same purpose as charcoal, for making iron.

42 Interview with Pat Varley, Wellston, Ohio, March, 1931.

43 Article in Jackson Standard, March, 1854.



The Jackson County Iron Industry 175

The Jackson County Iron Industry         175

The news of the coal possibilities brought on another

slight boom, and several projects resulted therefrom.

The year 1855 brought the first telegraph-line to the

country, which proved to be a great aid to communica-

tion. The first daily line of stages was started from

Jackson to Byer Station, on the Cincinnati & Marietta

R. R. in July, 1855, thus giving a daily line to Cincin-

nati.  An attempt was also made to bring another rail-

road into the county, as noted in the following para-

graph:

This new railroad was to be known as the "Hillsboro, Jack-

son and Pomeroy." An organization was effected, and work

begun in 1856, with a number of Jackson men taking the initiative.

Considerable grading was done, but the promoters had not con-

sidered the fact that they might be infringing upon the rights

of another road. The Marietta and Cincinnati Railroad, which

claimed that the road would injure their business, secured an

injunction, and thus ended the project. Some of the local con-

tractors, including Bannister Brown, Abraham French, J. M.

Martin and C. M. Martin lost all they put into it. The

stockholders likewise lost heavily. The old road-bed west of

Jackson was later made use of in the building of the Detroit,

Toledo and Ironton road.44

The year 1856 found another furnace in process of

construction in the town of Jackson. Salt Lick Fur-

nace was built by Peter Powell, Alexander Gratton, and

R. C. Hoffman. "It was built in a vicinity where both

timber for charcoal, and iron ore were several miles

away. They owned little land, depending upon buying

the materials and hauling it in wagons."45 This vision-

ary project could have but one future, and such was the

result. The charcoal was too expensive to be hauled to

 

44 Interview with Mr. S. C. Crossland, partner in Martin's store.

Founded '44.

45 Notes of D. W. Williams, Jackson County, author and historian.



176 Ohio Arch

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its grounds, and the long hauling costs were prohibitive.

This failure had some good results, however, because

following its failure, David Tod and Allan Hallowell

of Youngstown, experienced stone-coal workers in the

Mahoning Valley, were secured to experiment here.

Unfortunately too much sulphur existed in the stone-

coal which they secured from the hills, to make it suc-

cessful in the reduction of ore. Hence the first stone-

coal furnace in Jackson was a dismal failure. The fur-

nace was allowed to decay, very little work being done

after 1860, and it was dismantled in 1867.

The first furnace constructed especially for the use

of stone-coal as a fuel was also built in 1856, and was

known as the "Young America." It was located at

Petrea, three miles northwest of Jackson. The com-

pany consisted of L. A. Atkinson, J. W. Laird, J. H. C.

Miller, N. T. Cavett, Geo. B. Walterhouse, Miles W.

Vance et al, Mr. T. M. Jones aiding in its construction.

These gentlemen were more experienced in law and

politics than in iron making, and the venture was a com-

plete failure. It never operated over half the time and

when a receiver was appointed in 1860, the plant was

razed to the ground. Thus came the untimely death of

Jackson's second stone-coal fuel furnace. The ma-

chinery was sold to the Orange Furnace Company of

Jackson. Many Jackson citizens lost thousands of dol-

lars in this ill-advised scheme.

A. copy of the scrip in common use among the fur-

naces, in addition to its use by Young America Furnace,

appeared in the Wellston Telegram, on February 27,

1930; which stated that it was printed on thin India



The Jackson County Iron Industry 177

The Jackson County Iron Industry       177

paper, so that a hundred could be slipped into an ordi-

nary billfold. A copy is given below:

Young America Furnace Company. No. 1778. June 15,

1858. The holder, having surrendered his certificate, has credit

to the company's store for the sum of One Dollar, payable in

merchandise on demand.

By order of the directors,

J. S. Miller, Secy.

Storekeeper will only issue checks in his charge depart-

ment for financial convenience, never for circulation as

money.

There was a feeling of discouragement, due to the

fact that the stone-coal fuel was seemingly unfit for use.

A mere accident resulted in the discovery of a new vein

of coal in the town of Jackson, which was in every

way suited for furnace use. In 1859, James L. Rice

sunk a well near his flour-mill, and upon finding a vein

of coal, used some of it in his stoves. Upon further in-

vestigation the shaft showed a four-foot vein of superior

coal. The secret of the Jackson Shaft Coal lies in the

fact that when borings are made an abundance of salt-

water is found, instead of the usual fresh water. Sul-

phur will not mix with salt water, and hence the coal

is practically free from sulphur, which makes it ideal

for use in the reduction of iron. The discovery of this

splendid coal vein was of immense value to Jackson

County, and meant the continued growth of the iron in-

dustry.

In closing this chapter it may be noted that seven

charcoal furnaces, erected during the railroad era, were

all due to the influence of the railroad. Although the

stone-coal furnaces were closed down, there was plenty

of usable fuel 75 feet beneath their own properties.

Vol. XLII--12



178 Ohio Arch

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Although the railroad was purchased for a high

price, its influence was felt in every town, hamlet and

village in the section. It led to immense changes in the

industrial, social and educational life. The population

of Jackson doubled during the decade, and a spirit of

optimism prevailed in 1860, in spite of the prevailing

business depression. Many of the furnaces were shut

down, but all looked forward with high hopes.



CHAPTER IV

CHAPTER IV

 

EFFECTS OF THE CIVIL WAR AND INTRODUCTION

OF BITUMINOUS COAL

Due to the business depression which began about

1857, great quantities of iron were stacked by the fur-

naces, and this remained on hand in 1860. Credit had

been extended to the furnaces, although several were

forced, by lack of capital, to cease operations.   Scrip

and negotiable instruments became more common in the

payment of labor, and none of the furnaces paid divi-

dends during the years 1857-1860.

Mr. John Means, veteran furnace man, and owner

of several Lawrence County furnaces, gave the follow-

ing information relative to conditions during the years

immediately preceding the war:

From  1854-1861 I kept my furnaces going, but sold very

little iron--only enough to keep me in ready money. In 1863, I

had an accumulated stock of 16,000 tons. Charcoal iron was sell-

ing at between $10.00 and $10.00 a ton. In 1863 it advanced to

$400.00 a ton, which I thought a fine lift, but in 1864, it netted me

$80.00 a ton. For eight years before the war, nearly all the fur-

nace-owners were in debt, but creditors did not distress them, for

they were afraid of iron, the only asset they could get, so they

carried their customers the best they could, hoping all around

for better times. We Are All Right Now, and So Is the Country,

If the Fools Will Quit Tariff Meddling.46

Prior to the breaking out of the Civil War, the U.

S. Government had made a test of different irons, with

reference to its suitability for making ordnance.  It was

found that the cold-blast iron made in the Hanging Rock

 

46 Henry Howe, op. cit., 1896, Vol. II, p. 63.

(179)



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180      Ohio Arch. and Hist. Society Publications

Region was equalled only by "Results obtained from the

two furnaces respectively, at Toledo, Spain, and in Asia

Minor."47 As a result the Fort Pitt Works at Pitts-

burgh began to make heavy demands upon all the Hang-

ing Rock Furnaces, in many instances using every ton

of their output. The hot iron was hauled to the rail-

road, without a chance to cool. Before long the accumu-

lated stocks were disposed of, and the scarcity of labor

was quite a problem for the furnace owners. Many of

the furnaces, including "Keystone" and "Diamond,"

raised troops of their own, put foremen in charge of

them, and sent them off to the war.

Perhaps the most outstanding manufacturer of iron

for the government during the war period was Jeffer-

son Furnace. The government offered several times to

take the entire output, but the managers would not al-

low their old customers to be neglected, and hence the

agreement was not consummated. Jefferson Furnace

had thousands of tons of iron stacked on its property in

1860-1861, which was worth only $14.00 a ton. Then

came the big opportunity, and they made good use of it.

The price soared to $40.00, $60.00 then $90.00 a ton.

The iron from this furnace, which was sold under the

trade name of "Anchor," became a standard of value.

"The big guns at Harpers Ferry were made from Jeffer-

son Furnace iron, one of them weighed 60 tons, and used

80 tons of crude iron in its construction."48 The furnace

paid its first dividends in 1861, and then commenced one

of the most prosperous eras in furnace history, for "Old

 

47 Ohio geological report, 1884, Columbus, Ohio.

48 Article in Jackson Herald, February 17, 1900. This article further

states that "The iron-clad Merrimac was constructed from Jefferson fur-

nace iron."



The Jackson County Iron Industry 181

The Jackson County Iron Industry   181

Jefferson." The dividends paid by "Jefferson" from

1861-1880 are as follows:

1861      10%                       1871     100%

1862      20%                      1872    100%

1863     30%                       1873     100%

1864     100%                     1874     None

1865        150%                             1875       None

1866     200%                     1876     None

1867     100%                     1877    None

1868     100%                     1878     None

1869     100%                     1879     30%

1870     100%                     1880     200%

Another furnace in the county which profited

greatly by war orders was the "Lincoln," which was

leased by the Iron Valley Furnace Company to the firm

of Radcliff and McGhee, in 1861. McGhee bought out

the interest of Radcliff in 1863, and continued a suc-

cessful career. Latrobe Furnace likewise made great

profits during the war, and turned out some of the best

iron ever produced in the county. "Latrobe" was pur-

chased by Hon. H. S. Bundy during the war, and the

plant was arranged in such a manner that either hot or

cold-blast iron could be produced. Bundy and H. F.

Austin also purchased Buckeye Furnace in 1862, for the

sum of $50,000.49 In 1864, the plant was sold to Terry,

Austin and Company, who ran it until 1867 when the

"Buckeye Furnace Company" was assumed to take con-

trol. The frequent changes at Buckeye Furnace is illus-

trative of the way in which frequent reorganizations

took place in the management of practically every fur-

49 Recorder's records, Jackson County Court House, Jackson, Ohio.



(182)



The Jackson County Iron Industry 183

The Jackson County Iron Industry    183

nace. Many were the individuals who lost heavily on

these reorganization devices, and but few of the fur-

naces in Jackson County escaped the inevitable receiver-

ship proceedings, at some stage in their careers.

Monroe and Cambria Furnaces were unprepared to

profit greatly during the war; the former was in the

hands of a receiver, who sold off large quantities of the

land. Cambria Furnace was badly in need of repairs;

it made some iron during the war, but largely due to

lack of foresight, was placed in the hands of a receiver

in 1864. Jackson Furnace, the first to be established in

the county, was becoming obsolete, and no attempt was

made to bring it up to date. Due to the impetus of war

orders, progress was made for the time being, but the

Furnace was then again neglected. Madison Furnace,

which was managed by Portsmouth interests, made

rapid progress both during the war and after its close.

Their policy of constant replacement of obsolete ma-

chinery, conservation of timber-land, and the purchase

of coal-land stood the Furnace in good stead for many

years to come.

The high price of iron during the war caused

another slight boom in the industry, one immediate

effect of which was the building of a stone-coal furnace

within the corporate limits of Jackson. The Orange

Furnace had been planned as early as 1853, but various

obstacles prevented its construction. When a coal shaft

was sunk on the southeast corner of Locust and Pearl

Streets, it was found to yield a high quality coal, prac-

tically free from sulphur. This greatly encouraged the

promoters, and construction was immediately begun.

The company was composed of John and Lewis Davis,



184 Ohio Arch

184      Ohio Arch. and Hist. Society Publications

Alanson Robbins, Peter Pickrel, and D. D. Dungan, and

was incorporated as the "Orange Furnace Company."

Augustus and James Watson of Cincinnati were also

instrumental in the erection of the furnace. These

latter-named gentlemen were not particularly interested

in the business except as an investment, and when they

purchased a controlling interest, the end seemed near.

"Orange" ran a part of the time for a few years, and

went into the hands of a receiver.

The first cast at Orange Furnace was on Sunday,

May 21, 1865.50 The furnace was located directly over

an immense coal vein, but this factor alone could not

make up for poor management, and inexperience. Dur-

ing the second receivership, under Van Dyke, a large

amount of coal was mined and shipped out of the city.

A new coal-burning locomotive was placed on the Ports-

mouth branch of the Marietta and Cincinnati Railroad

about 1865, and thus developed a new use for the shin-

ing carbon. In 1867, the Orange Furnace boilers blew

up, and scattered parts all about the town. Some repairs

were made, and a small amount of iron made, until the

panic of 1873 gave it a death-dealing blow. The fur-

nace was torn down, and the land was sold by the Cin-

cinnati bankers, for use as town lots.

The fourth stone-coal furnace to be put in operation

in the county, in spite of the failure of three others was

the "Star" erected in 1864. The "Star Furnace Com-

pany" was composed of John M. Jones, Ezekiel T.

Jones, (who   had   superintended  the  erection  of

"Orange"), Alanson Robbins, David Dungan, James

Chesnut, B. Kahn, and Isaac Brown. The capital

50 E. B. Willard, op. cit., Vol. I, p. 477.



The Jackson County Iron Industry 185

The Jackson County Iron Industry        185

stock was $60,000. "Star" had the first iron stack ever

erected in the county. It was also one of the most mod-

ern furnaces of its time. The machinery was pur-

chased from the Oak Ridge Furnace Co. of Lawrence

County. "Star" made about 12-15 tons of iron per

day in the beginning, but quickly increased its produc-

tion. The coal seam underneath its property in the

northeast section of Jackson was practically free from

sulphur. The firm had splendid management, the mar-

kets were well studied, and the furnace had a success-

ful career from the start. Thus the beginning of this

furnace really marked the successful approach of the

bituminous coal era for Jackson County.

It was now realized by prominent furnace men that

the struggle between charcoal vs. stone-coal iron would

become more intense as the years rolled on. Consider-

ing the whole of the United States, the following quo-

tation is of particular interest, although the same situa-

tion did not exist in the Hanging Rock Iron Region of

Ohio:

From 1840 there had been what is usually termed a decadence

of the charcoal iron industry; it is however more of an over-

shadowing. Many of the furnaces, forges, and bloomeries which

were in operation in 1840 are permanently abandoned. Some of

these works were forced to cease operations by reason of the

denudation of forest lands, and their conversion into arable tracts;

while others, owing to their location being distant from a suitable

ore supply or from railroad facilities, have been unable to compete

in the market with more favorably situated furnaces.51

In spite of the above-mentioned conditions, which

existed in the country at large, the Jackson County fur-

naces fared rather well until about 1880 when a sudden

51 U. S. Association Charcoal Iron Workers Journal, Vols. I and II,

1880, p. 1.



186 Ohio Arch

186      Ohio Arch. and Hist. Society Publications

downward    trend  developed.  The problem    of self-

preservation of the charcoal stacks was an ever present

one in the fact of the large production of the stone-coal

furnaces. Hon. H. S. Bundy, who had purchased two

furnaces in the county, made several noticeable improve-

ments. The tonnage capacity at "Keystone" was

increased from 10 tons to 24 tons a day between the

years 1870 and 1880, and about 100 men were employed

at various tasks.52  Bundy also initiated a new program

of experimentation at "Latrobe" furnace. Heretofore

all the furnaces followed somewhat of a reforestation

plan, but H. S. Bundy converted the land to farming

tracts, and rented it out to various people. It is doubt-

ful whether this plan was of any value to the business.

Jackson Furnace changed hands a number of times

previous to its last run in 1874. Stone-coal was used

as an experiment in her stack, but the brick-lined side

was not fitted for its use. There were about 7,000 acres

of coal in the township in which it was located, but the

peculiar construction of the stack prevented its use.

"Jackson" was thus in operation for thirty-seven years.

Mr. Moses Morgan was one of the last managers. One

historian has stated that "had the vein of ore held out in

quantity and quality as it had first promised, it would

have furnished food for Jackson Furnace for 300 years.

It yielded 10,000 tons to the acre."53

Buckeye Furnace, on the other hand, made a great

deal of progress during the years 1870-1882, under the

 

52 Interview with Mrs. Eliza Bundy Wells, daughter of H. S. Bundy.

Mrs. Wells states that her father erected a large grain-mill on Raccoon

Creek, in conjunction with the furnace in 1879, this mill using the famous

turbine water wheel.

53 History of the Lower Scioto Valley, p. 496.



The Jackson County Iron Industry 187

The Jackson County Iron Industry           187

management of Lot Davies. The following information

relative to this furnace was given by the State geologist

in his report of 1869:

Dr. Williams, who was the financial manager of Buckeye

Furnace in 1869, kindly furnished us ores for analysis some

being very superior ores. One gives 61.52% of metallic iron,

the other two respectively, 55.58% and 50.83%. The cinder of

No. 2 contains nearly seven per cent of metallic iron. No fur-

nace can afford to make much of such cinder. From the appear-

ance of the cinder heaps in southern Ohio some furnaces have

made far too much of it.

A change in ownership was noted in the Cambria

Furnace soon after the war. In 1866 John and Isaac

Peters, who were among the first owners, sold their en-

tire interest for $129,000 to Portsmouth interests. As

has already been noted, Limestone Furnace fared badly

following the war.  Madison Furnace was in the hands

of E. D. Ricker & Co. in 1865; controlled by Peters,

Clare & Co. in 1869. and by Clare, Duduit & Co. in

1871.54

During the year 1868, another stone-coal furnace

was begun in the town of Jackson. Fulton Furnace, as

it was called, has become one of the most successful fur-

naces of the county, and is still in operation under the

name of "Globe."

The land had been purchased and work begun on the shaft

in 1865 by Captain Lewis Davis, immediately after severing his

connection with the Orange Furnace. More land was purchased,

partners were taken in, the shaft and furnace were completed,

but the coal proved to be impure and the shaft was not worked.55

 

54 Auditor's Records, Court House, Jackson, Ohio. This record further

states Madison owns about 1,000 acres of land at $9,621; plant and fixtures at

$11,575, in 1875.

55 History of Lower Scioto Valley, p. 498.



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The resultant hard times of the business depression,

coming as they did about a year after "Fulton's" con-

struction, crippled it for a time. Mr. Elias Crandall

and L. T. Murfin were among the first managers of the

furnace. It was capitalized at $60,000. Samuel Mc-

Cormick was elected president; J. E. Feree, secretary,

and Thomas T. Jones, manager. (Mr. Jones had been

active at old Jefferson Furnace, and was the grandfather

of the present president of the firm, Mr. John E. Jones.)

After a few years there was an opportunity to secure

a splendid coal supply by a consolidation with another

firm in the city, and this led to the consolidation of Ful-

ton Furnace with the Globe Furnace in 1873.

It is interesting to note at this late date, the contrast

between the furnaces here and in other regions. While

the Jackson County furnaces had a production of from

10 to 20 tons a day in 1870, there were big stone-coal and

coke furnaces being built in Columbus, Cleveland, and

Youngstown, which produced from 25 to 35 tons a day.

The height of the stacks in these latter-named cities was

from 60 to 65 feet, while only two or three furnaces in

Jackson County were over 50 feet.56

The State geologist in 1870, stated that "Even our

best furnaces are still behind the age in their productive-

ness and economy. They come far short of what is

accomplished elsewhere. The old charcoal furnaces

were thought to do well, if they made from 30 to 40 tons

a week, while in England some of the furnaces are mak-

 

56 W. B. Potter in Geological report for Ohio. In 1870, he further

states that Scotch furnaces were built to a height of 95 feet in 1865, and in

1869 to a height of 100 feet, with a capacity of 3,300 cu. ft.



The Jackson County Iron Industry 189

The Jackson County Iron Industry             189

ing 600 tons a week, and our best situated ones are

making 300 tons a week."57

The United States had the advantage of a higher

tariff, and several thousand miles less of transportation

for the raw material, in which Jackson County shared

bountifully. By 1870, a few of the furnaces were mak-

ing use of foreign ores, and were making improvements

in their equipment, but it was not a general trend. The

Geological Survey of 1869 stated that the supply of ore

in the entire Hanging Rock Region was scarcely dimin-

ished, "Though many were quitting because of a scarcity

of timber."58 This report urged the adoption of a sys-

tem of forest preservation, although it admitted that this

might not be possible where the land was so valuable for

agricultural purposes.  This report further stated that

numerous rolling-mills were being established at Ports-

mouth, Ironton, Pomeroy, Columbus, Zanesville, and

Newark, which would be of great value to the industry

as a whole.59

57 Geological Survey of 1869-1870, files of state geologist, Columbus,

Ohio.

58 Ibid.

59 This report further stated that "Portsmouth is the chief commercial

city of the Hanging Rock Region. Ironton, 30 miles up the river in Law-

rence County, has a population of 7,000 and is one of the most enterprising

and important manufacturing points in Southern Ohio, as well as being

the shipping and distributing center for the most important part of the

Hanging Rock Region. It is the largest town on the Ohio River above

Cincinnati, which has navigation uninterrupted by the fluctuations of the

height of the water."



CHAPTER V

CHAPTER V

 

 

STEADY DECLINE OF CHARCOAL IRON MAKING

AND BUILDING OF THE CITY OF WELLSTON

During the first few years of the '70s, great progress

was made in the development of the furnaces already in

operation, as well as in the construction of other plants.

Coal mining received a great impetus, due to the estab-

lishment of new markets, and the furnaces used thou-

sands of tons of the new fuel.

In 1871, which year may be taken as a fair year by which to

compare modern iron interests, the production of pig iron in the

world was approximately 13,315,000 tons. Great Britain led with

a production of 6,500,000 tons and the United States ranked sec-

ond with a production of 1,912,000 tons. Ohio ranked second in

the States being exceeded only by Pennsylvania. The entire

production of Ohio was 426,626 tons. Jackson County ranked

fourth in the state, with a production of 34,416 tons, being pre-

ceded by Mahoning, Trumbull, and Lawrence Counties. Jackson

County ranked first in coal production.60

Speaking of the Hanging Rock Region as a whole,

Professor Newberry, the State geologist, said in his

report of 1869:

Deposits of iron ore can be found in nearly all sections of

the valley, especially in the coal measures. One vein of coal is

the floor of an iron ore seam. They occupy different horizons of

the same territory. One vein yields 33% pure iron, another 55%,

and a third 60%. These seams extend for miles, creeping out in

opposite slopes of the same hills.

Between the years 1870-73, the value of different ores as

delivered at the furnace was, per ton of 2,240 pounds on the

60 Article in Jackson Standard, 1884.--Andrew Roy, State mine in-

spector.

(190)



The Jackson County Iron Industry 191

The Jackson County Iron Industry           191

average, for the limestone ores, $3.85; for the kidney ores, $3.50,

and for the block ores, 73.25. The Missouri ore, always high,

although now being used in the furnaces of the Hanging Rock

Region, is used especially at Ironton, as a mixture with other

ores. With these native ores, they usually work better than when

smelted alone, the native ores producing a red short iron, and

the Missouri and Lake Superior ores a cold short iron, a proper

mixture is said to produce a neutral iron, or one having neither

of these objectionable features. In 1870 the Lake Superior ore

cost about $11.oo a ton at Logan, Ohio, and the Missouri ores

$12.00 at Ironton.61

In the year 1872 another stone-coal furnace,

"Globe," was built in the western part of Jackson. It

was incorporated under the name of Watts, Hoop and

Company, and the owners were J. M. Watts, Peter

Hoop, Jr., C. S. Dickason, and T. P. Sutherland.62 The

Globe Company had a slope mine in connection with its

plant, the shaft having been sunk in 1865. This mine

contained valuable coal deposits, Andrew Roy, State

mining inspector, giving the following report of it in

1880: "The coal falls below three feet on the hills,

and swells to four feet in the swamp of the mine.

'Globe' makes hot-blast iron, her production is about

15 tons a day." In spite of the advantages enjoyed,

"Globe" was unsuccessful, and consolidated with the

Fulton Furnace in 1873. From that date the coal was

hauled by teams of mules from Globe Furnace to old

Fulton Furnace, which was now under the name of the

Globe Iron Company. The old Globe Furnace com-

pletely burned in 1876, thus its life was short, but its

 

61 Ibid. Also states: Charcoal delivered at the furnace in 1870-71, cost

about eight and one-half cents a bushel; average consumption for ton of

iron was 155 bushels, or allowing 20 pounds per bushel, 31 hundredweight

(2,268) of iron with hot-blast, and 215 bushels or 43 hundredweight per ton

(2,268) of iron cold-blast.

62 History of the Lower Scioto Valley, p. 498.



192 Ohio Arch

192      Ohio Arch. and Hist. Society Publications

namesake is in operation today. The new Globe Fur-

nace was also one of the first furnaces in the Hanging

Rock Region to dispense with the expensive roasting

process, and to make iron from the raw native ore.,

During the year 1873, the same year of the re-

organization of Globe Furnace, another stone-coal fur-

nace was projected in the northeast section of the town

of Jackson.63 "Triumph" was the name selected for

the new plant, but its failure belied its title. The in-

feriority of the coal seam caused its abandonment, and

the machinery, which had been purchased, was sold to

the newly organized "Huron Furnace Company."

The era of prosperity reigning for a few years dur-

ing the early '70s was in danger, however, and the fur-

naces were not prepared for a rainy day. Paying huge

dividends when they had them, reserve funds were prac-

tically unknown, even the best-managed firms spending

liberally. As a result practically all the charcoal fur-

naces were shut down during the panic of 1873, "Key-

stone," "Latrobe," and "Jefferson" being about the only

ones which kept going, although they sold little if any

iron during these years. A man living in Wellston

operated the two first-named furnaces, and when he was

asked time after time why he operated them, he stated

that "The country cannot always do without iron, and

the poor men must not starve, even though iron cannot

be sold."64

One of the most interesting stories, illustrating the

economic fallacies of the time, grew out of an annual

 

63 E. B. Willard, op. cit., v. I, pp. 483-506.

64 The gentleman named was Hon. H. S. Bundy. From excerpts of a

letter written by F. M. Massie to Wellston Telegram, February 26, 1931.



The Jackson County Iron Industry 193

The Jackson County Iron Industry             193

meeting of the directors of old Jefferson Furnace. The

financial statement of 1873 showed that the furnace

was operating at a great loss, though the commissary

store had a slight profit. The directors proposed that

they shut down the furnace, and continue the operation

of the store, ignoring the fact that the prosperity of the

store was directly dependent upon the success of the

furnace!

In spite of the difficulties presented by the depression

of 1873, there were fortunately some far-seeing

economists and business men who were not blinded by

the conditions at hand. Thus the year 1873 became one

of the mile-stones in the history of the county. Per-

haps the most noticeable progress was due to the efforts

of the promoter of Wellston, Harvey Wells.65

Harvey Wells arrived in Jackson in 1872, with a

new idea for the iron industry. He stated that it was

a bad economic policy for the entire community to be

dependent upon the welfare of a single industry. As

no one from outside the group of owners was allowed

profits, the men were entirely dependent upon the stabil-

ity or downfall of the enterprise.     If the furnace failed,

the whole community failed, and the population of three

 

65 "Harvey Wells, son of Agrippa Wells, was born at Wilkesville, in

Vinton County, May 29, 1846. First learned carpenter's trade. Became a

messenger in Union Army at 16. Was placed in Harness Department, and

soon became foreman of the department. Discharged October, 1865, age

of 19. Started to school, soon quit, and worked as manager of H. S.

Bundy's store at Latrobe Furnace. Soon became dissatisfied again and at-

tended school at Ohio Wesleyan and also at Ohio University. When 21,

with aid of Mr. Stearns of Latrobe Furnace, compiled a treatise, Rapid

Calculations; sold 60,000 copies through Central States and was everywhere

known as 'Lightning Calculator.' Selling tour developed personality, and

gave him some needed cash for investment."

Vol. XLII--13



194 Ohio Arch

194       Ohio Arch. and Hist. Society Publications

or four hundred dwindled to practically zero,, within a

few weeks time. Wells suggested to the furnace men of

Jackson that their plants be made mere adjuncts of the

town, and that the town be made self-supporting with-

out their help, should conditions so warrant. The fol-

lowing paragraph gives a summary of the results:

When he wanted to build additions to Jackson, and make

it the county metropolis, which would draw all the furnaces and

other enterprises within its limits, the business men of Jackson,

who had never given any thought to real estate values, refused

him all financial aid. But he had traveled extensively, and he

concluded to use his talents in creating value by town building,

and this determination gave birth to a new town, which was

called Wellston.66

Mr. Wells began to buy hundreds of acres of land

in the vicinity of Milton Post-office, using only his nerve

and audacity, as he had little other capital at the time.

He secured several thousand acres of land, and organ-

ized the "Consolidated Wellston Coal and Iron Com-

pany." He then issued $500,000 in first mortgage

bonds, which he put up as collateral for a loan of $300,-

000 from the Farmers' Loan and Trust Company of

New York. The Jackson Standard carried the follow-

ing item on May 1, 1873:

A coal shaft has been sunk in Milton Township, near the

farm of H. S. Bundy. It is located between the brick school-

house and the railroad. On last Thursday, April 24th, coal was

reached at the depth of 71 feet. We saw specimens of the coal.

It is of the best quality of shaft coal. There will be a new fur-

nace commenced at once.

A photograph of this first furnace, the "Milton"

appears below. Several car-loads of the coal were

brought to Jackson, and tested in the Orange Furnace

66 E. B. Willard, op. cit., Vol. I, p. 490.



Decline of Iron Making and Building of Wellston 195

Decline of Iron Making and Building of Wellston  195

in July, 1873, and satisfactory results obtained. The

Milton Iron and Coal Co. was organized on Monday,

July 28, 1873. The capital stock was $100,000.67 Mr.

Wells was not an incorporator of the first furnace which

was erected, but he was responsible for its promotion.68

The Jackson Standard gave the following informa-

tion in its issue of November 13, 1873, following an

interview with Harvey Wells:

Mr. Wells informs us that he has closed his contract with Mr.

H. S. Bundy for his home farm. Mr. Bundy reserves his home

and 50 acres around it, and a right of way to the railroad.

Mr. Wells gets the balance, 1,ooo acres, for which he pays $100.00

an acre, or $100,000 for the entire tract. It is the intention of

67 Interview with H. S. Willard, Wellston, March 1931.

68 Incorporators of Milton Furnace were Alanson Robbins, A. Austin,

H. G. Lasley, H. S. Willard, J. E. Ferree, J. W. Morley, and L. W. French.

Robbins was president; Ferree was secretary; Willard was manager, and

French, storekeeper.



196 Ohio Arch

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Wells to erect several furnaces, and lay out a large town in the

spring.69

The feeling among the business men of Jackson can

well be imagined when they read the above paragraph.

True to his promise, Wells had the town surveyed in

January and February, in the year 1874, and the plat

covered 271 acres. The name was changed from Mil-

ton to Wellston, in honor of its promoter, and a mush-

room city developed. A large portion of the thousand

acres then owned by the Wellston Company, was bought

by Mr. Bundy only a few years ago for $30.00

to $35.00 an acre. He sold it for $100.00 an acre to

Wells, who sold it a few months later for $150.00 an

acre and thus cleared $50,000 in the deal.70

Closely following the successful construction of Mil-

ton Furnace, came the realization that transportation

was still inadequate to meet the demands of a growing

community. An outlet was needed for the manufac-

turing centers of the Middle States, which would cut

the cost of the round-about journey by water, or via

Columbus, Ohio. A group of interested citizens in

Jackson organized the Jackson and Pigeon Railroad,

with a capital stock of $100,000. Their intention was

to build a railroad from Jackson to Byer, but the capi-

tal could not be secured, and the charter was cancelled.

Wells next secured the cooperation of citizens from

Washington C. H., Xenia, Springfield, Jackson, and

Pomeroy for the purpose of promoting a railroad. A

 

69 Mr. Bundy seemingly used his funds to advantage, as he and his son-

in-law, Benjamin Stearns, purchased 720 shares of Keystone Furnace stock

in 1873 for $72,000, including 6,500 acres of land; according to court house

records at Jackson, Ohio.

70 Article in Jackson Standard, February 1884.



The Jackson County Iron Industry 197

The Jackson County Iron Industry         197

meeting was held in Greenfield on December 15, 1874,

and the new road planned.   The Jackson Standard

carried the information in its issue of December 15,

1874, that books for subscriptions to the Springfield,

Jackson and Pomeroy Railroad would be opened at both

the First National and the Iron Bank at Jackson, Ohio,

on January 23, 1875, and in ten other designated towns.

The charter was granted by the Legislature on Decem-

ber 17, 1874. Jackson County subscribed $70,000.

The first rail was laid and spiked on Thursday, Decem-

ber 7, 1876, near Chillicothe Bridge, in the town of

Jackson. The road, however, was not completed until

1877, due to financial difficulties. The original plan of

connecting the road with the Springfield road was aban-

doned, and the Jackson end was connected with the

Scioto and Hocking Valley at Waverly, Ohio.71 This

railroad not only shortened the distance to Cincinnati

by about twenty-five miles, but made less of a delay

at Hamden Junction, for the cars of iron via Marietta

and Cincinnati Railroad. To prove their interest in

the value of the road, the Jackson County furnace own-

ers subscribed $25,000 of the capital of the road.

In the meantime Wells and his business associates

of Wellston were advertising far and wide the coal and

iron possibilities in Jackson County. His next project

was the construction of a twin furnace in Wellston,

71 When the road was completed from Jackson to Waverly, the road

got into debt, and was unable to complete the construction on to Spring-

field. Suit was brought, judgment rendered, and the sheriff closed it out to

Samuel Thomas of Columbus, Ohio in October, 1879. The effort to render it

failed, and a new incorporation followed, "The Springfield Southern." It

extended the road from Springfield to Rockwood, in Lawrence County, thus

being of great value to Jackson. The road adopted a standard gauge in

1880.



198 Ohio Arch

198       Ohio Arch. and Hist. Society Publications

costing $100,000, the first of its kind in the county.

A number of capitalists from Washington C. H. aided

in its capitalization, as well as some New York City

financiers.72  The Jackson Standard carried the follow-

ing interesting description in 1874:

 

These furnaces are among the best constructed in the county,

and will be ready to blast in about six weeks. They are 52 feet

in height, and have a diameter of II  feet. The engine is a

double one, made in Chillicothe, and has six boilers 60 feet in

length each, and 40 inches in diameter. There are four cylinders,

each 18 inches and four feet. Four blowing cylinders, four by

four feet. They have about 12,000 tons of ore on the bank, most

of it is now roasted. It is mostly from the surrounding hills,

but part of it has been brought by railroad from other points.

The Wellston Company is shipping a great deal of coal. They

have a splendid prospect, and a most valuable property, and I

think good management. Mr. Grove apears to be a very capable

business man, and popular among people. I made a careful

count of all the houses in Wellston, together with Austin's Addi-

tion, and also Milton Furnace . . . and found 103 houses in all.73

 

Had Wells' dream of the concentration of coal, lime-

stone, iron and gas industries for the city of Jackson

been realized, Jackson County would now have one large

metropolis, instead of several small competing towns.

The town of Wellston was well planned, and the streets

were 75 to 100 feet wide.

The city of Jackson, however, was not standing still

during this meteoric rise of Wellston. Jackson made

good use of the advertising which had been given the

entire country, and also began to make use of the in-

creased supply of available capital. Mr. E. T. Jones

moved to Jackson from Indiana in 1873, and superin-

72 Interview with Mrs. Eliza Bundy Wells, Wellston, Ohio, March, 1931.

73 Article in Jackson Standard, December 4, 1874.



The Jackson County Iron Industry 199

The Jackson County Iron Industry        199

tended the building of the seventh furnace to be con-

structed within the corporate limits of the town of Jack-

son. The Tropic Furnace Co. elected Mr. Jones as its

first president, and D. D. Morgan as secretary.74

"Tropic" was not as large as the other furnaces in the

town, but it used stone-coal very successfully, and made

good iron. A coal shaft was sunk alongside the furnace,

and this furnished an abundant coal supply. Tropic Fur-

nace lay idle from 1875 until 1879, and then was again

put in operation, and operated until the spring of 1883,

when it stopped for needed repairs.

During the year 1874, a third foundry was estab-

lished in Jackson, the property of Benoni Gray. This

foundry was erected south of "Globe" furnace.        An

addition to the Jamestown Foundry in the northeast

part of the town, enabled it to cast furnace tops which

weighed 38,000 pounds each. A new planing-mill was

established during the same year (1874). "There were

60-odd business firms in Jackson, in addition to the six

furnaces in operation in 1874, including a woolen fac-

tory, flour-mill, foundries, etc.75  By extensive improve-

ments Globe Furnace increased her productiveness and

was equal if not superior to the Wellston furnaces.

During the years 1874-75 a cold-blast furnace, the

"Ophir," was erected about three and one-half miles

northwest of Jackson. It was constructed by the Ophir

Iron Company.76  "Ophir" soon changed to a hot-blast,

74 Other members of this firm were: Miles Jones, T. M. Jones, and

H. L. Chapman, the latter being elected president in 1875.

75 Interview with Lamar Sternberger, Jackson, A. P. Representative.

76 Persons composing this firm were: W. T. Washam, John Mitchell,

Chas. James, Mark Sternberger, H. S. Bundy, Robert Hoop, George Hoop,

and Wm. S. Baker; Robert Hoop was president and Wm. Baker was Sec-

retary.



200 Ohio Arch

200       Ohio Arch. and Hist. Society Publications

but it was soon realized that the transportation problem

would spell its doom.     In  1875 the Jackson Atlas

stated that "The Ophir Iron Company held 320 acres

of land in Section 6, Township 7, Range 18. They are

manufacturers of cold-blast pig iron, used for car-

wheels."77 A year later the company gave up in

despair, due to the lack of ore supplies, and the distance

from sources of supplies. The machinery was pur-

chased by the ever-vigilant Harvey Wells, who believed

that he could find a use for it.

The following quotation from Professor Briggs'

report of 1875 throws some light upon the manner in

which the Jackson County Iron and Coal deposits were

considered at that time:

The counties of Jackson, Lawrence, and Scioto are able to

supply 400,000 tons of superior iron annually for 2,700 years, and

furthermore, this belt of coal is equivalent to 50 miles in length,

five miles in width and nine feet thick, and will yield 9,000,000

tons per square mile.78

The last furnace to be put in operation within the

town limits of Jackson was the "Huron," located in the

southwest part of the town. A shaft was sunk in 1875

to a depth of over 70 feet, and suitable coal was found

in abundance. The original capital of Huron Furnace

was $113,500, and ten acres of land in addition to 200

acres of coal land were purchased.79 Lot Davies, who

had formerly been connected with Jefferson Furnace,

was elected president, with Miles Jones as secretary.

Miles Jones superintended its construction, and assumed

 

77 Atlas further stated that furnace castings, Hoop's Patent Wing

Hot-Blast, etc., were made by Jackson foundries.

78 Report of Professor Briggs, chief geologist of Ohio, 1875.

79 Notes of D. W. Williams, veteran Jackson County author.



The Jackson County Iron Industry 201

The Jackson County Iron Industry                 201

the position of manager. About a year later William

Vaughn was chosen to manage the plant, and John L.

Davies was elected secretary. After it went into blast

in the spring of 1875, it ran a year, lay idle for about

three years, and started again in November, 1879.

"Huron" shipped a great deal of coal, as well as iron.80

Just as the southern part of the county assumed the

lead in the beginning of the industry, the northern and

central part of the county now assumed this position.

The city of Wellston progressed rapidly, the population

increasing from practically zero in 1873 to 650 in De-

cember, 1875, when they petitioned the county commis-

sioners for its incorporation. "The petition was

amended February 8, 1876, and passed on favorably.

The incorporation followed on May 9, 1876."81

The Wellston furnaces promoted by Wells and

others, lay idle from 1876 to 1879.82 In the early '80s

H. S. Bundy became the president, and a great deal of

coal was shipped, in addition to the pig iron. The coal

shaft produced about ten car-loads a day, in addition to

 

80 Mr. Williams states that many Huron stockholders were only day

laborers, who took one share each.

81 Auditor's Record, Jackson, Ohio.

82 Andrew Roy, state mining inspector of Ohio, in an article for Jack-

son Journal in 1884, gave the following statistics for production in Jackson

County, during year 1876.

Township                    Tons Iron   Tons Ore            Bu. Coal

Bloomfield .......................  4,700             3,000                                        12,000

Jackson   Corp.  .................... 3,000         .....                   400,000

Franklin   .........................                         .....                   1,475                    7,315

Jefferson ........................                          3,160               10,137              111,561

Lick  ............................. .....                      2,081               208,900

Madison  .........................  .....                 2,780               30,500

Milton ........................... 15,420              7,500               864,124

Totals  .......................  26,280          26,977             1,634,400



202 Ohio Arch

202       Ohio Arch. and Hist. Society Publications

the coal used by the furnace.   Milton Furnace turned

out about 5,000 tons of iron during the year 1878, in

spite of the money panic.83 From 75 to 150 men were

employed at each of the Wellston furnaces when they

were in operation. "The men were paid partly in

scrip, and the remainder in cash. Furnace scrip passed

from one person to another as acceptable currency.

The furnace stores did a flourishing business." 84

The last furnace erected during the period of expan-

sion was the "Eliza," built in 1878, and located about a

mile east of Wellston.  It was owned by Harvey Wells,

and he used the machinery which he had purchased of

the Ophir Iron Company at Jackson for its construction.

The charcoal furnaces, in the face of this overwhelm-

ing competition of the stone-coal stacks, were in bad

straits. The Union Iron Company, which controlled the

Monroe Furnace, held 6,000 acres of land in 1875, but it

sold this land gradually to secure funds for operation.

Cambria Furnace was in the hands of J. W. Servis,

trustee, in 1875. The expense involved in the charcoal

process was too great for the plants to bear in the face

of this new competition.  "Cambria" made its last cast

in January, 1876.85

Lincoln Furnace, another charcoal survivor, was run

by the sons of William   McGhee after 1876, but fared

badly.  A branch line of the M. & C. R. R. was com-

pleted to within three miles of the property about 1878,

only to be disbanded when a realization came that the

 

83 Pat Varley, veteran resident at Wellston stated that no street lights

were needed there in early days, as illumination of gases burning at top of

stacks furnishd plenty of light.

84 Article in Wellston Telegram, January 22, 1929.

85 Interview with Andrew Dutiel, last Madison furnace manager.



The Jackson County Iron Industry 203

The Jackson County Iron Industry      203

furnace would soon be a thing of the past. Timber was

growing scarcer year by year, large stocks of unsold

merchandise were on hand, and the future appeared

doubtful.86

There was organized in the United States in 1879

an organization "For the purpose of mutual inter-

change of practical and scientific knowledge and experi-

ence in this branch of metallurgy, and to take the proper

measures for advancing and protecting the interests of

the Charcoal Iron Industry, in all its branches."87

However, the aid came too late for most of the furnaces.

The price of iron during 1880 was from $55.00 to

$65.00 a ton, but after the unsold stock was disposed of,

the future appeared more and more doubtful, the reasons

for which will appear in more detail in the following

chapter.

 

86 Interview with Sent Thorn, lifelong resident of Cornelia neighbor-

hood.

87 U. S. Association Charcoal Iron Workers Journal, 1880-81, Vol

I, p. 11.



CHAPTER VI

CHAPTER VI

 

STONE-COAL AND COKE END THE CHARCOAL

IRON REGIME

As was noted in the latter part of the preceding

chapter, the charcoal furnaces were rapidly becoming

obsolete, in the way of out-of-date equipment, low

productiveness, etc. As has been well stated by a well-

known furnace superintendent: "The manufacturer

who, in the swift march of progress and in the pursuit

of an industry, the foundation of which is ever chang-

ing with altering raw materials, does not constantly

take stock of his equipment and rejuvenate it to suit the

times, will soon find himself outclassed by his competi-

tors."88 This situation existed in many Jackson County

furnaces a decade previous to the beginning of the

twentieth century. H. S. Bundy, of Wellston, who

owned three of these charcoal furnaces, one of which,

"Latrobe," was estimated to be worth several hundred

thousand dollars, lost heavily when the trend started

downward. Bundy, as optimistic as the others, failed to

see in the horizon the decay of the charcoal regime with

its wasteful and expensive methods.89

One of the greatest problems which was faced by

the charcoal iron workers was the destruction of the

wood supply. The Journal of the Charcoal Iron Work-

ers Association for 1880 stated:

 

88 "Blast-Furnace and Steel Plant"--Herman A. Brassert, Supt. of

blast furnaces. Ill. Steel Co., issue of July, 1914.

89 Interview with Mrs. Eliza Bundy Wells, Wellston, Ohio, 1931.

(204)



The Jackson County Iron Industry 205

The Jackson County Iron Industry          205

 

In referring to our lumber supply, the Leffel Mechanical

News says, "There is no mistaking the fact that our timber is

going. Occasionally within the past ten years a note of warning

has been sounded by some alarmed statistician, who, has looked

into the figures, and perceived the sure result to which they were

tending; but the country has not taken the matter seriously to

heart. Enjoying a large abundance in the present with no check

upon our expenditures, we have put off the inspection of our na-

tional account until at last, in the matter of the timber supply,

we are but one step from bankruptcy."90

The Charcoal Iron Workers Association which had

been organized in 1879,91 made valiant efforts to keep

the charcoal iron industry on its feet, but failed. The

following query was addressed to the editor of the Asso-

ciation Journal in 1880: "What do you think of the

prospects of the iron business?" and this query was

answered in the following well-detailed manner:

First: We know that machine shops, car-shops, foundries

and mills are very busy, many of them with orders far ahead.

Second: We know that as a rule these large consumers have

comparatively small stocks of iron on hand.

Third: We know; that it is difficult to place orders for imme-

diate delivery at any of these works. One order for 5,000 car-

wheels, another for iron pipes, others for locomotives or machine

tools, have lately to our knowledge, failed of finding manufactur-

ers to take them for prompt delivery.

Fourth: We know that we imported over 600,000 tons of

foreign pig iron last year, more than was needed by our market,

and that 25,000 to 50,000 tons of pig iron and large quantities

of manufactured steel and iron are coming in monthly at present.

Fifth: We know that there are immense stocks of pig iron,

probably over a million tons, held in England, ready to be shipped

here as soon as our prices are sufficiently high to encourage it,

and that France is closing her doors to British iron by tariff.

Sixth: We know that charcoal iron, although used for

special purposes, sympathizes with the fluctuations of other irons,

and that manufactured irons lead all pig irons.

Seventh: We know that the entire country is prosperous,

money abundant, and labor receiving fair compensation.

90 Charcoal Iron Workers Journal, Vol. II, No. 3, p. 163.

91 Ibid, p. 1.



206 Ohio Arch

206       Ohio Arch. and Hist. Society Publications

 

Eighth: We know that the unusually severe winter seriously

interfered with mining ore, hauling wood for charcoal, etc.,

thereby reducing the amount of charcoal iron made in furnaces

and forges from 40,000 to 50,000 tons.

Ninth: We know that good grades of charcoal pig iron or

blooms always command a ready sale.

There are few charcoal iron works where one or more of

these suggestions cannot be advantageously applied. If we reduce

the cost of production, profits will be larger when prices are high,

and when the duller times come again, and they surely will, they

will rest less heavily upon us.92

The State of Ohio, in the year 1879, produced 43,445

net tons of iron, the greatest previous production being

100,498 net tons in the year 1873, when Ohio ranked

second among the states. The Hanging Rock Region

alone produced 81,538 net tons in 1880, and 73,676 tons

in 1881.93 The lowest price for Hanging Rock iron in

Cincinnati was in February, 1879, when it was $28.00

a ton, the highest price was in February, 1880, when it

rose rapidly to $63.00 a ton (of car-wheel iron).94

The following statistics relative to the struggle go-

ing on between charcoal, anthracite and bituminous

coal factions throughout the United States, sheds some

light upon the conditions during the year 1881:

January 1, 1881

Charcoal Furnaces      In blast 160            Out of blast 112

Anthracite Furnaces In blast 162               Out of blast         76

Bituminous Furnaces In blast 151              Out of blast         68

 

Total      473                                   25695

92 Charcoal Iron Workers' Journal, Vol. II, No. 3, p. 185.

93 Report of American Iron and Steel Association, May 20, 1880.

94 "Iron in All Ages", James M. Swank. Iron, and Steel Association

Report, 1880.

95 Iron Age, 1880. Published in Pittsburgh, Pa.



The Jackson County Iron Industry 207

The Jackson County Iron Industry           207

In the State of Ohio there were 34 charcoal furnaces,

26 of which were in blast, and eight inactive, during the

year 1880.96 Of these 26 active furnaces in the State at

that date, seven were in Jackson County. These fur-

naces produced from 12 to 15 tons of iron a day, and

held from 5,000 to as high as 20,000 acres of land. The

need of this large supply of timber-land is recognized

when it is stated that "The cold-blast furnaces consume

from 200 to 250 bushels of charcoal in making a ton of

iron, and the hot-blast furnace uses about 150 bushels.

The wood yields from 30 to 33 bushels of coal per

cord."97

A former manager of Jefferson Furnace, the most

famous furnace of Jackson County, in the charcoal

field, gave the following information relative to the

situation in 1880:

I commenced working at Jefferson Furnace in 1880. Day-

laborers at that time were paid 90 cents a day. Jefferson never

made anything but charcoal iron. It made about 12 tons a day,

and had two casts a day. We always run from six to seven

months a year, as we needed the other months to chop wood for

the charcoal, etc., preparatory to another run. The charcoal was

secured in different adjoining tracts of land, perhaps two-thirds

being on other people's land, especially following 1900, as tim-

ber became more scarce. We used about ten loads of charcoal

a day, and used six-mule teams for hauling it. We had a number

of ox-teams for hauling ore and supplies. We did not use

analyses of materials, until along toward the close of the 19th

century, as it was unnecessary prior to that time. We measured

the charcoal by means of buggies, which held about 33 bushels;

the ore was weighed, and we used about 800 pounds at a cast, and

about 50 pounds of lime.98

Journal U. S. Association Charcoal Iron Workers, Vols. I and II,

1880, p. 81.

97 U. S. Association Charcoal Iron Workers' Journal, Vol. II, No. 5,

p. 315.

98 Interview with Mr. Joseph J. Jones, last "Jefferson" manager, Oak

Hill, Ohio.



208 Ohio Arch

208       Ohio Arch. and Hist. Society Publications

The Charcoal Iron Workers Association constantly

emphasized the fact that "There will always be a de-

mand for pure metal, such as is manufactured by the

charcoal furnace, even though other irons may sup-

plant it in part."99 The demand continued slightly, but

it was not great enough to offset the increased costs

of production. The discovery of the huge Lake Su-

perior ore deposits helped to concentrate the industry

around the northern lakes, and the Mahoning Valley

gained, while the Hanging Rock Region lost. Perhaps

with the care of forests in the United States, such as

was shown by England and Germany, the industry

would have progressed. Another factor which was

considered in the Hanging Rock Region was the trans-

portation of charcoal from other sections. This pro-

cedure was followed successfully in different parts of

the country. The Charcoal Iron Workers Journal for

1880 carried the following item relative to the possibility

of transporting the charcoal by rail: "The transportation

by rail of the charcoal is less to be dreaded than most of

us imagine. The full weight of charcoal can be

hauled as cheaply as the full car of grain. We know of

instances where charcoal is regularly hauled from 50 to

100 miles with profit."100

The effects of the tariff adopted about 1880 further

handicapped the furnace owners and hastened the down-

fall of the charcoal iron industry as the following ex-

tracts from an address given at a New York convention

in 1880 will show:

99 Charcoal Iron Workers Journal, Vol. II, No. 4, p. 197. This article

stated that Ohio made less charcoal iron in 1882 than in 1881, and has

fallen back from third to sixth place.

100 Charcoal Iron Workers Journal, 1880-1881, Vol. II, No. 3, p. 137.



The Jackson County Iron Industry 209

The Jackson County Iron Industry           209

 

Excuse me gentlemen, if I am slightly personal in this mat-

ter. Two years ago, just before the advance in pig iron, a party

of us thought we saw a profit in the manufacture. We purchased

a blast-furnace site and went to work. The country around us

was very sparsely settled, with a house only here and there, and

with little means of communication. The industry was just large

enough to, give us a little profit, and we started with a population

of 200 in the village. We have since spent $40,000 for freight.

We have bought merchandise to the extent of $100,000 and all

of this has been paid for, and all of this has been the result of the

protective tariff, without which we would not have dared to have

made an attempt. (Applause.) We have furnished an industry

where there was none before. We have furnished labor, where

before there was no employment. We have paid wages at the

rate of from $1.25 to $3.00 a day. We have furnished a market

for the lumber of the neighborhood. We have cleared over two

square miles of timber, and we have enabled our people to pay

for all that they bought and made a profit for ourselves. I think

that covers the ground. (Applause.)101

Coupled with the decline of the charcoal iron indus-

try in Jackson County were two notable changes. One

was the increasing interest in stone-coal and coke fur-

naces; the other was the emphasis upon the mining of

coal by the furnaces. The Wellston Telegram, in Jan-

uary, 1881, carried the statement that "1,000 buggies of

coal were hoisted at Milton Furnace shaft in five days

last week.  The Milton and Wellston mines are run-

ning 40 turns each. The price per ton is 80 cents."102

In the same issue of the Telegram appeared this article:

"Buckeye Furnace (charcoal furnace) had made ar-

rangements to ship 60 car-loads of iron from Berlin

 

101 Ibid, p. 119.

102 Representatives of the U. S. Association of Charcoal Iron Work-

ers visited Jackson County in 1881, and stated that they found the Wellston

Furnace to be 55 feet high, having a bosh of 13 ft. diameter. It is blown

by five four in. twyers, into a crucible which is five ft., six in. in diameter.

Blast is heated to from 600-700 degrees. Furnace is iron-cased on columns,

and produces 18 tons a day.

Vol. XLII--14



210 Ohio Arch

210       Ohio Arch. and Hist. Society Publications

where it was stacked, but rain and mud prevented. Lot

Davies, the superintendent, spent a part of the week

there."

Concerning the competing furnaces of Jackson and

Wellston the Wellston Telegram had the following to

say in its issue of March 26, 1881:

Milton Furnace, reported as doing badly, is still making an

average of 18 to 20 tons of iron a day, and made a total of 125

tons last week. It is the only furnace in the county having

Whitwell ovens.

Wellston Furnace blew out Wednesday after the best and

most successful blast it ever had. The furnace will start again as

soon as it gets a sufficiently large stock of ore.

Huron Furnace of Jackson, cast 13 tons on a 12-hour hold

last Monday, not using scrap iron or superior ore. Can any

other furnace come up to this?

During the year 1881 a new foundry was estab-

lished in the town of Jackson, which aided in creating

a demand for more charcoal iron, but of course nothing

short of a miracle could now save the industry. The

Mitchell Foundry and Machine Shop was built on the

corner of Main and Locust Streets, at a cost of $15,000,

including grounds.  They made heavy castings for fur-

naces, and architectural iron work.103

In the spring of the year 1882 a branch of the newly

reorganized Ohio Southern Railroad was built along

Horse Creek to Wellston, and about the same time a

branch of the great C. H. & D. line entered the county

near Ross County line, ran on the Baltimore & Ohio

line to Byer, and followed Pigeon Creek through Coal-

ton to Wellston, and south to the headwaters of Symmes

Creek near the Gallia County line, and thence to Iron-

ton. Before these two roads were completed the coal

100 History of Lower Scioto Valley, p. 527.



The Jackson County Iron Industry 211

The Jackson County Iron Industry         211

shipments of Jackson County did not exceed 10,000 tons

a year, but in 1880 the shipments amounted to nearly

300,000 tons, and continued to increase rapidly.104

In 1882 Monroe Furnace, the largest charcoal stack

in the county, closed down, never to run again. Ex-

penses were rising, and charcoal was hard to get. Thus

ended a 28-year run. The following note of warning

was sounded by Professor Edward Orton, in his report

of the Geological Survey for 1883:

By a system of care and strict economy in the use of wood,

and the employment of the best and most approved methods of

manufacture, the duration of the charcoal iron industry can be

lengthened, though the final fate of it is certain. It may be

safely stated that at present eight-ninths of the available timber-

land of Southern Ohio's iron region has been cleared. Many of

the furnaces are compelled to obtain their fuel from such a dis-

tance that its transportation becomes a very serious item in the

cost of the iron.

In 1883 the Huron Furnace, a stone-coal plant of

Jackson was closed down. It was erected in 1875, and

had a short run. It was operated for a short time in

the '80s by the Globe Iron Company, but the stack was

soon torn down. The closing down of Huron Furnace

left the town of Jackson with only three furnaces in

operation, the "Star," "Tropic" and "Globe," all stone-

coal projects. The following item of interest concern-

ing the Tropic Furnace appeared in the Jackson Journal

in September, 1884:

A new coal shaft has been sunk at "Tropic," 93 feet deep,

and the coal is of the same quality and thickness as that of Star

Mine. A switch has been built to the shaft, connecting by rail-

road the furnace and the mine. Raw coal is used in the Tropic

104 E. B. Willard, op cit., Vol. I, pp. 521-522. Text further states that

ten years later the tonnage rose to 1,804,772, and Jackson County was the

largest coal producer in Ohio.



212 Ohio Arch

212       Ohio Arch. and Hist. Society Publications

Furnace for reducing the ore, four tons of coal being required

on an average for every ton of iron made. The mine produces

coal for the use of the furnace only, the daily production of the

mine being about 70 tons. The furnaces at Jackson, employed

about 50 men each, and hence were a source of profit to the town

at large.

Star Furnace of Jackson had one of the best coal

veins in the State of Ohio, and was adjudged by the

State mining inspector to have the most up-to-date

equipment of any which he had visited in the Hanging

Rock Region.    Star Furnace made about 7,000 tons of

metal a year, during the early '80s, this amount being

about twice the average production of the charcoal fur-

naces.   Tropic and Star Furnaces both began to use

coke in their plants about 1880, and thus reduced their

costs considerably.  Star Furnace shipped its iron to all

parts of the country, as far east as New York, and as

far west as Los Angeles. It paid dividends of 150%

during the early '80s.

It seems that transportation still presented somewhat

of a difficulty as early as 1884, as witness the following

quotation taken from   the Jackson Journal, in an issue

of August, 1884:

The Narrow Gauge R. R. and the Trust Co. are still making

faces at each other, one because cars are too cheap, the other

because they are not cheap enough, the effect of it being very

plainly felt in the dull times, that are weighing down every busi-

ness and industry in the place. The condition of the T. C. & St.

L. Railroad, at the Riverton end of the road is most deplorable;

trains are seldom seen, and in consequence the freight facilities

are almost as bad as before the construction of the road, the

furnace company's being compelled to ship its iron via C. & H.

V. R. R.

On September 17, 1884, the following item appeared

in the Jackson Journal: "Wellston, Milton, and Eliza



The Jackson County Iron Industry 213

The Jackson County Iron Industry         213

Furnaces are being repaired preparatory for starting at

an early day. The miners at 'Eliza' probably average

four days a week, hence easy calculations can be made

as to their wages at about 70 cents a ton."     A month

later the Wellston furnaces were all running full blast,

the owners were very much encouraged over the elec-

tions, and felt that the "Tariff did protect."

The following prices furnished by the office of

Rogers, Brown & Co., of Cincinnati, Ohio, which pur-

chased large quantities of iron from the Jackson County

furnaces, were given in the Jackson Journal on June

30, 1884:

Foundry

Hanging Rock Charcoal No. 1.....                      $21.00-$23.00

Hanging Rock Charcoal No. 2.....                      $19.00-$21.00

Southern Charcoal No. 1.......... $19.50-$20.00

Strong Coke No. 1 ............... $18.00-$18.75

Strong Coke No. 2...............  $17.00-$17.50

Soft Stone Coal No. 1 ............$18.50-$18.75

Soft Stone Coal No. 2............ $17.00-$17.75

Forge

Strong Neutral No. 1 Mill......... $15.50

Cold Short. No. 1 Mill...........  $14.50-$15.00

Hanging Rock Cold Blast .......... $30.00-$31.00

Hanging Rock Cold Blast .......... $20.00-$24.00

Southern Car-wheel ..............                           $24.50-$26.00

Lake Superior Car-Wheel..........                    $24.50-$25.00

Lake Superior Malleable ...........$24.50-$25.00

General aspect of market is little, if any changed. Some

furnaces, under pressure of accumulated stocks, are willing to

shade prices. Unsettled feeling in Wall St. still acts as a re-

straint upon buyers, yet the promise of a harvest rivalling that

great one of 1882, and sound condition of all legitimate inter-

ests throughout the country, makes a feeling that the extreme

depression cannot last long. We quote above prices for cash

F.O.B. Cincinnati, Ohio.



214 Ohio Arch

214       Ohio Arch. and Hist. Society Publications

The Jackson Journal, in December 1884, stated that

"The business depression still continues. Factories are

shutting down, furnaces are blowing out, thousands of

workmen are being thrown out of employment, and a

general stagnation prevails."  The Iron Trade Review

of 1884, further emphasized the effects of the depression

thus:

In 39 establishments, wages have been reduced an average

of 12 1/2 per cent, affecting about 20,000 men, and that 27 estab-

lishments have closed down entirely, throwing out of work

12,275 men.

Only a few of the charcoal furnaces were enabled to

survive the depression of 1884-85. During the year

1885 the following five furnaces shut down, never to

run again:    "Keystone," built in   1848; "Buckeye,"

built in 1851; "Latrobe," and "Lincoln," built in 1854,

and "Eliza," constructed in 1878, all but the last named

being charcoal plants.

H. S. Bundy, of Wellston, realized that profits in

the charcoal iron business would grow less as the years

rolled on, and in 1885 he sold both Latrobe and Key-

stone Furnaces to a group of eastern capitalists. The

consideration was $375,000, and included 10,000 acres

of rich coal and ore lands.105

Jefferson Furnace, the old guard, fared somewhat

better as noted in the Oak Hill News of February 25,

1885, which stated:

About two weeks ago, after having been in blast for nine

months, Jefferson Furnace blew out, and has been shut down

for the present. The entire blast has been a successful one,

having manufactured during the blast 2,200 tons of excellent

cold-blast iron, and having consumed in the process 5,300 tons

of ore, and 460,000 bushels of charcoal. There are nearly 100

105 Recorder's records, Jackson Court House, Jackson, Ohio.



The Jackson County Iron Industry 215

The Jackson County Iron Industry         215

 

men employed at the furnace, the majority of whom will now

turn their attention towards replenishing stock, preparatory to

another blast.

Evidently the same conditions did not exist all over

the county, as the Jackson Journal in its issue of Febru-

ary 25, 1885, stated that in the southern part of the

county, "Times are hard, labor scarce, and very poorly

remunerated. Only 25 cents a cord for chopping, and

from 80 cents to $1.25 a ton for ore digging."

Scrip began to be used more plentifully by all the

furnaces in the county, in spite of the Jones Scrip Law

which went into effect in April, 1885, the following

article being of particular interest:

Every mine in the valley still goes on, issuing orders, and

every store in town deals out scrip with a lavish hand. The only

thing there seems to be for people to do, is to make the best of

things, and hope for something better. Price of mining coal has

dropped from 70 to 55 cents a ton.

Andrew Roy, State mining inspector, in 1885 gave

the following figures relative to the coal, ore and lime-

stone veins in Jackson County:

According to a rough estimate from the best data obtainable,

there are about 25,000,000 tons of shaft coal in the county;

175,000,000 tons of Coalton or Wellston coal; 578,520,000 tons

of limestone coal, and 50,000,000 tons of Waterloo coal. This

estimate does not include any intermediate seams, which are not

even mined. Of the available amount of limestone ores, 50,-

000,000 tons would be a moderate estimate. No calculations can

be made of the other beds. The amount of available limestone

for furnace flux is practically inexhaustible.

Mr. Roy further gives a summary of the iron indus-

try as follows:

The county in 1882 ranked third in the State in the produc-

tion of pig iron, producing an aggregate of 63,960 tons of both

hot- and cold-blast iron. The county was surpassed by Mahon-



216 Ohio Arch

216       Ohio Arch. and Hist. Society Publications

 

ing County, which produced 121,864 tons, and by Lawrence

County, which produced 922,177 tons. The number of men

engaged in mining ore in the county is returned as 240, and in

mining coal as 195. Milton Township returns 60 barrels of lime

manufactured.

The 22 furnaces erected to date, in the county, have cost from

$75,000 to $100,000 each. So that approximately $2,000,000 has

been expended in the erection of furnaces in the county.

The manufacture of iron has brought a fortune to many a

man, but the capital required is so great, that unless a large

amount can be kept on reserve, the future success of a furnace

is apt to be governed by the fluctuations in the money and iron

markets, so that quite a few furnaces have failed, taking with

them many a man to financial ruin.106

The town of Wellston established a new enterprise

in 1885, known as the "Wellston Steel and Nail Co."

It was at that time the only concern of its kind in the

country. Mr. Wells was desirous of making this con-

cern a type of cooperative affair between employer and

employee, but through lack of understanding it never

attained much prominence. Transportation was im-

proved somewhat in the county during the late '80s and

there was a mileage of about 150 miles of railroad

tracks by 1887. This included the Ohio Southern, the

I. B. & W., and the Toledo, Cincinnati & St. Louis, the

latter being a narrow-gauge road.

Many of the furnaces began to give stock in ex-

change for labor and supplies, and still others issued

long-term notes, while awaiting a revival of industry.

A copy of one of these old promissory notes is repro-

duced below:

Jackson, Ohio, August 1, 1888.

After 10 years, The Jackson County Furnace Co. promises

to pay Bearer at its offices, Jackson, Ohio, Ten Cents, for value

received, without interest.                             George Peters, Pres.

(Attested)        J. A. Peters.

106 Article in Jackson Journal, February, 1885.



The Jackson County Iron Industry 217

The Jackson County Iron Industry        217

This note will be redeemed by the Storekeeper at Jackson

Furnace, in merchandise at current cash prices, at option of the

holder hereof.107

One of the discoveries which made it harder for the

charcoal furnaces to operate was the fact that stone-

coal and coke made iron could replace charcoal iron in

practically every type of casting. In addition to this,

coke iron could be secured at about one-half the price

of charcoal iron. Many of the charcoal plants, forced

by necessity, placed their stock on the market and took

whatever was offered. It is stated that in Chicago dur-

ing the late '80s, 400,000 tons, or about two-thirds of

the total stock of charcoal iron, was forced on the mar-

ket and brought ridiculously low prices. This resulted

in further misery for the already doomed charcoal fur-

naces.

Perhaps many of the Jackson County furnace men

were thinking back to the days when iron sold for

$60.00 a ton. In the path of progress of any industry

new methods and increased efficiency should lead to

lower prices. Economy in handling material, labor-

saving devices, etc., are always a factor in reducing

costs.

The following editorial appeared in the Journal of

the U. S. Association of Charcoal Iron Workers in

1889:

We can state that the present outlook for the American iron

and steel trade, is in many ways encouraging, but the prospect

is not without some elements of danger. . . . The iron and steel

business is at its healthiest tone, when the manufacturers who

are well located and who manage well, earn a fair profit on the

capital employed, and when materials command moderate prices.

We trust that a "boom" tendency will not extend to this country,

107 Original owned by William James, Coalton, Ohio.



218 Ohio Arch

218       Ohio Arch. and Hist. Society Publications

 

for the evil reaction of a "boom" will more than counter-balance

any benefits resulting therefrom. Many of the failures of iron

and steel producers and managers are directly traceable to the

influence of "booms" or the reactions which follow them.108

If the above lesson could have been imprinted upon

the minds of the Jackson County furnace owners the

life of the industry would have been healthier for many

years. By the year 1890 all but seven furnaces had

closed down, only two of those remaining were charcoal

plants. The railroads, always iron's greatest customer,

using about one-half of the total output during the period

of railroad expansion, began to turn more to coke and

stone-coal made iron.

Mr. Andrew Dutiel, former manager of the Madison

Furnace, one of the two remaining charcoal furnaces in

1890, says:

I came to Madison Furnace in 1895 as manager, and run the

furnace until 1898; the last few years we used charcoal and some

coke. The coke came from Kentucky. We used some Lake

Superior ore. I was appointed receiver in 1898, and in 1899,

leased the plant to the Wellston Iron and Steel Company. That

company operated it until it closed down. To illustrate some of

the wasteful methods of early days: I bought one acre of land

at Clay about 1895, which I used as a "Landing." We dug around

in the mud, and secured nearly $600.00 worth of pig iron.

About 40% of our output went to Pittsburgh; other important

markets were Dunkirk, New York, Cincinnati, and all important

steel centers. In 1894, our iron sold for $12.00 a ton. We never

secured above $18.00 a ton. In 1897, the materials used for a

charge of 25 days were as follows:

Stock $11.15 a ton, Labor $1.80 a ton, Total..  $12.95 a ton

30,900 bushels charcoal @ 4 1/2 cts. a bushel.. $1,313.00

453 tons  of ore @ $1.85 .................                                       838.00

90 tons of lime @ 60 cts .................                                       54.00

25  days labor ................... .......                                                356.00109

108 Journal U. S. Association Charcoal Iron Workers, Vol. VIII, No. 5,

p. 305.

109 Interview with Andrew Dutiel, Madison furnace manager.



The Jackson County Iron Industry 219

The Jackson County Iron Industry        219

 

Jefferson Furnace, the only other plant in the county, showed

the following dividends from 1880-1897:

1881, 100%            1886, 30%

1882, 100             1887, 20

1883,       70                        1888, 20

1884,       60                        1889, 25

1885,       50                        1890-1897 No Dividend

The tables show that in the forty-three years of its operation,

the furnace paid in dividends the enormous sum of $957,500, or

1915%, on its capital stock of $500,000, an annual average of

over 44%.110

Thus we find that of the 14 furnaces in operation

in 1880 only six remained in 1900, the last stone-coal

plant to cease operations during the period being the

"Tropic," in 1896. Of the six remaining stacks, two,

"Star" and "Globe," both stone-coal plants, were located

in Jackson, the other stone-coal plants, "Milton" and

"Wellston," were located in Wellston.    The two char-

coal plants, "Madison" and Jefferson," were both near

Oak Hill. Thus we note that the struggle between stone-

coal and charcoal became more intense as the years

passed by, and the next chapter will bring out the de-

tails of their losing fight.

110 Article in Jackson Herald, February 17, 1900.



CHAPTER VII

CHAPTER VII

 

TWENTIETH CENTURY DEVELOPMENT

The unusually high prices of iron during the years

1899-1900, were destined to experience the usual down-

fall, and to be followed by a frenzy of price cutting,

liquidation, and industrial war. As some historian has

stated, "The pity of the human race, lies in the fact

that it has learned so little from its own experience."

In the boom of 1899 nails jumped from $29.00 to

$71.00 a ton, an increase of 145%.111

An editorial which appeared in the Journal of the

Association of Charcoal Iron Workers in 1889 stated

that

We occasionally meet with producers of pig iron who hope

for a return of the time when $50.00 will be paid for a ton of

pig iron, but we sincerely hope that such a day will not come to

the iron industry of the United States, for it would indicate a

step backward, and be far from progress.

No pig iron is worth $50.00 a ton, although some alloys of

other metals with iron cast in pig molds may command that price,

for the intrinsic value of pig iron has (with the exception

of certain seasons of commercial disturbances) had a constant

downward tendency, and we look for a continuation of this de-

cline, which is really a true indication of progress. The methods

employed, and the appliances introduced at our coal mines, iron

ore mines, limestone quarries, and blast-furnaces are all in the

direction of securing economy of material and saving of labor.1l2

In spite of the difficulties experienced by some of the

furnaces in the county, Globe Furnace of Jackson was

111 "Story of Iron and Steel", Smith, op. cit., p. 150.

112 Journal U. S. Association Charcoal Iron Workers, Vol. VIII, No.

2, p. 62.

(220)



The Jackson County Iron Industry 221

The Jackson County Iron Industry   221

undismayed, and in 1902 began the construction of a new

plant, built alongside the old one. A picture of these

two stacks is given on this page. Only three com-

petitors remained in the stone-coal field for Globe

Furnace following 1900. One of these was in Jackson,

the "Star," which had made numerous improvements

also, and which was steadily gaining new business.

Star Furnace experienced many difficulties in the way

of fires, etc., previous to 1900, but under the supervision

of the Brown family, moved steadily on. The other

two competitors of Globe Furnace were located in Wells-

ton; the Milton and the Wellston Furnaces. Thus this

small group now held sway in the entire county.

In the charcoal field only two furnaces remained in

the county at the beginning of the twentieth century.



222 Ohio Arch

222       Ohio Arch. and Hist. Society Publications

Madison Furnace was run by the Wellston Furnace

Company, until it closed down in 1902. It cleared

$10,000 the year it closed, but mounting expenses and

lack of modern equipment hastened its death. After

the closing down of "Madison" the furnace at "Jeffer-

son" held a monopoly on charcoal iron in the county.

In 1896 a hot blast had been substituted for the re-

nowned cold blast, and although well equipped it was not

in blast during the years 1896-1902, when it again went

into blast.  Mr. Jones, the last manager of Jefferson

Furnace, stated that

We did not find it necessary to analyze the iron to any extent,

until 1902, when exact analyses were wanted by the foundries.

The Globe Iron company, of Jackson, was engaged to make our

analyses for us. Rogers, Brown and Co., of Cincinnati, acted

as our selling agents. They paid us $24.00 a ton when I began.

I stated that charcoal iron could not be made for that price, with

our improved plant, and in the face of increasing costs, and the

next year secured a contract for 1,000 tons, (if we could make

it) for $34.00 a ton. I wanted $35.00.113

During the upward trend which occurred from

1902 to 1906 much building was done in Jackson and

also in Wellston. A foundry was brought to Jackson

from  Marietta, and a foundation was laid for a new

pipe and foundry plant The Detroit, Toledo and Iron-

ton car shops were located in Jackson. A woolen mill

and a glass factory were built. On August 6, 1906,

Moses Morgan, John F. Morgan, David D. Davies, John

J. Thomas, and Henry H. Hossman secured the incor-

poration of the twenty-third and last furnace to be con-

structed in Jackson County. "Jisco," as it was called,

went into blast on October 6, 1908,114 and has run

113 Interview with Joseph J. Jones, last Jefferson furnace manager.

114 E. B. Willard, op. cit., Vol. I, p. 563.



The Jackson County Iron Industry 223

The Jackson County Iron Industry       223

steadily ever since. It was built on Givens Run, about

a mile west of Jackson, near the mine on the Hunsinger

farm, and thus was near a splendid vein of coal. Built

for the purpose of manufacturing the Jackson County

"Silvery" iron, for which Star and Globe Furnaces

were becoming famous, it soon began to receive a share

of the business.

About the time that the extensive building projects

were in progress in Jackson and in Wellston, the electric

railway craze was thrust upon the residents of the

county. The second interurban line to be established

in the United States was already in operation, between

the towns of Jackson, Wellston and Hamden. Next, a

proposition to extend this line was initiated, as described

in the following paragraph:

Colonel E. A. Boone addressed the residents of Wellston at

a public meeting Friday night, regarding the construction of an

electric railway from Wellston to Pomeroy. For incidental ex-

penses of the survey, he asked $4,000 as Wellston's contribution,

to be paid when the first 25 miles are built; it is to be the first

step in a line from Cincinnati to Pittsburgh.115

Perhaps fortunately for the would-be investors, the

panic of 1907 caused the abandonment of this scheme.

It was the plan of the promoters to build a great metrop-

olis at Wellston, to rival the city of Pittsburgh. The

exhaustion of many coal mines followed the panic of

1907, due to improved methods of mining, and unsys-

tematic plans of working the mines. Some of the mines

were suspended and others were liquidated. This fac-

tor was the cause of a lull in the county's progress. The

town of Wellston reached its peak in 1910, when the

population reached 8,000.

115 Wellston Telegram, Wellston, Ohio, January 30, 1906.



224 Ohio Arch

224       Ohio Arch. and Hist. Society Publications

From then on it gradually receded until it occupied

a place second to the town of Jackson. Thus it rose

and fell quickly and noisily. Coal, coupled with iron,

was its chief mainstay, and when the two industries de-

clined it became dependent largely upon lake ores fol-

lowing the twentieth century, and this added to the

expense of furnace operations.

The outbreak of the World War in 1914 gave a

fresh start to the iron industry, and fortunately pro-

longed the life of it for a number of years, at least in

Jackson County. Iron was shipped from the furnaces

of the county to every part of the United States. The

Bethlehem Steel Corporation, the United States Steel

Corporation, and all the open-hearth furnaces through-

out the country were anxious customers. "A shipment

of 'Silvery' iron was sent to Los Angeles, California,

via the Panama Canal."116 Many foundries did not

care to make small quantities of the ferro-silicon iron,

which made a splendid mixture with other ferrous

products, in the manufacture of certain castings.

Globe Furnace, under the supervision of John E.

Jones, (a grandson of the manager of the old Jefferson

Furnace), was rebuilt during the years 1912-1913 and

was well equipped to turn out large quantities of high

silicon iron. The Wellston furnaces also profited by

the increased demand for iron.

The following picture shows the thousands of tons of

iron stacked at the Wellston Furnace preparatory to

shipment. The Jisco Furnace at Jackson installed steel

116 Interview with Homer Davis, former bookkeeper at Star furnace.

Mr. Davis further states that "Star," being unable to get needed equipment

during the war, was given a special concession by the government, which

allowed them to get it at a reasonable price.



The Jackson County Iron Industry 225

The Jackson County Iron Industry       225

bins and a skip hoist in 1914, which added materially to

its efficiency.

Even the added impetus brought on by the war could

not long protract the life of the one remaining charcoal

furnace in the county. Jefferson Furnace made its last

cast in 1916.  It thus ended 62 years of faithful service.

John E. Jones, whose grandfather and other relatives

were connected with this furnace, has written the follow-

ing reminiscences concerning the project:

Many years have passed since the hum of operative activity

of the old furnace, and we are always overwhelmed with senti-

ment (pardon us) when we drive through and along the old

landmarks, as we do often in the summer and fall seasons of

these new years. We can imagine the soft purring of the old

blowing-engines, the creaking of the wheels of coal wagons,

(schooner type) blocked for going down the winding hill roads,

and the song of the wood-chopper with the ring of his ax in the

"coal-lands," while over all hovered the hazy smoke of the

Vol. XLII--15



226 Ohio Arch

226       Ohio Arch. and Hist. Society Publications

 

smouldering pits, and in the air the ever-prevailing scent or odor

of burning charcoal. It is a deserted village now, and only

shadows of a real historic past are felt. The furnace is gone,

but the quaint little Horeb Church and its silent graveyard stand

a memorial sentinel.117

Mr. Joseph J. Jones, the last manager of "Jefferson,"

states:

We found it impossible to operate at a profit, in the face of

mounting competition. We closed down in 1916. We sold a

part of the metal in the stack to a junk-dealer for $2,000. Un-

fortunately the place was practically torn down when the metal

was removed. I sometimes regret the sale of the old stack. A

gentleman has approached me within the last few years, with the

suggestion that the furnace be repaired, and run again. But of

course this is only a dream, as little of the old stack remains,

even though such a plant might be successful. There is good

fire-clay on the land, and we are holding the land, with the hope

that a spur-track will be built there sometime in the future.118

With the Jefferson Furnace career ended, four fur-

naces, all stone-coal stacks, remained in operation in the

county. During the next decade the Wellston furnaces

changed hands several times, and were in operation only

a part of the time. The furnaces at this time employed

from 75 to 100 men, and turned out over 100 tons a day,

when they used lake ores, in contrast to the 12 tons a

day production of the charcoal furnace shown on the

preceding page. The competition of the Mahoning Val-

ley and other northern regions was beginning to make

quite an impression, however, and the furnaces were

further weakened during the depression of 1921. The

furnaces were badly in need of repairs by 1923 and it

was not felt that further operation would be profitable.

The following article appeared in the Wellston Telegram

on July 11, 1923:

117 Written by John E. Jones, president Globe Iron Co., Jackson, Ohio.

118 Interview with Joseph J. Jones, last "Jefferson" manager.



The Jackson County Iron Industry 227

The Jackson County Iron Industry         227

 

Fires at Milton Furnace were banked Saturday for an indefi-

nite period. The reasons given were a shortage of coke, and an

indifferent iron market. According to the owners the shut-down

will be only temporary.

The promise as made above was never fulfilled. A

short time later the Wellston Furnace, the remaining

furnace at Wellston, decided that it would not be profit-

able to continue.   Thus Wells' idea of a metropolitan

city failed. An item of particular interest was carried

in the Wellston Telegram on July 10, 1930, relative to

the progress of the city:

Wellston has 3,797 acres, the largest city in Ohio for the

number of people it contains. It includes all of Sections 31, 6

and 7 and portions of six other sections taken from Milton and

Washington Townships, when the township of Wellston was

created to coincide with the city boundaries.

Thirty years ago, when the population of Wellston reached

the highest peak, (slightly more than 8,000 people), almost half

the acreage in the city was owned by one man, Francis E. Hinck-

ley, a Chicago capitalist and promoter, who loomed large in

the early history of this city. At that time he held title to 1,689

acres. He later owned Milton Furnace, put in the electric plant,

owned other furnaces, all of which he got to further his ambition

to make Wellston "The Pittsburgh of The West."

The population of Wellston has now dwindled to a

little over 5,000. The decline of the iron and coal busi-

ness gave it a deadening blow. There is plenty of coal

in the hills about the town but it is of inferior grade and

cannot compete successfully with the West Virginia and

Pennsylvania mines. The mounds of earth, piled high

throughout the surrounding hills of the community, bear

the high trace of "The Robber Industry." The silent

reminders of the dawn, the peak and fall of the coal

industry have a mate in the shining slag-heaps, littered

with copper-tinted fragments of iron ore.

An article which appeared in the Portsmouth Times

in February, 1931, reads as follows:



228 Ohio Arch

228       Ohio Arch. and Hist. Society Publications

 

Wellston has been rich and "broke" several times. The fur-

naces which once belched forth smoke, employed hundreds of

men, and poured wealth into the purses of the owners, are now

silent and abandoned altogether. Coal is being mined for local

use only. Iron ore in the hills is of too poor a quality to dig out

for furnace use. The principal industries of Wellston now in-

clude: Morrow Manufacturing Co., manufacturers of mining

machinery; The Wellston Manufacturing Co., which makes rotary

display stands, and a few other minor plants. The town is the

Southern Ohio headquarters for the Ohio Fuel Gas Co., which

supplies this section. It is also a small terminal for the B. & O.

R. R., and for the C. & O. R. R.

One of the greatest customers of the furnaces was

the railroad, and among the greatest customers of the

railroad were the furnaces. The furnaces used innumer-

able cars for transportation, and the railroads used

about 50% of the iron produced by the industry, either

directly or indirectly, during the early days. The Wells-

ton Telegram carried the following article concerning

this matter:

Once we heard the late H. S. Willard, himself a great pro-

ducer of freight, say in a public address, that one blast-furnace

or coal mine is worth more than a whole township of farms to a

railroad, because they yield a larger freight revenue. This is

evident in the movement of freight through Wellston. One hun-

dred and ninety-five cars of iron ore are coming through Wells-

ton over the B. & O. Railroad consigned to the blast-furnaces at

Jackson and Portsmouth.119

On March 26, 1931, the Wellston Telegram carried

the news that "The last passenger-train on the Wellston

run of the C. & O. Railroad will be taken off next Sun-

day morning, in accordance with a recent order of the

State Utilities Commission." It was known that the

service was maintained at a loss, and this removal of

trains led other roads to follow suit. Competition of

119 Issue of March 26, 1931.



The Jackson County Iron Industry 229

The Jackson County Iron Industry      229

business, and of private automobiles was given as the

reason for the losses. The popularity which the rail-

road enjoyed thirty years ago is gone, at least for pas-

senger service. Like "Old Man River," and also car-

riage transportation to be followed by the "Suicide

Ships," the change goes on. When the D. T. & I. branch

from Jackson to Cornelia was abandoned during 1930,

it cut off $120,000 of taxable property. The largest tax-

payer in Jackson County is the B. & O. R. R. Its valu-

ation is fixed at $1,760,330. Of this $524,600 is for the

mian line, $587,710 for the old abandoned C. H. & D.

line, and $648,170 for the Portsmouth Division.120

As for the city of Jackson, two trunk lines enter the

city at the present time. The B. & O. and the D. T. &

I. car shops are very important to the city's welfare.

The Pipe and Foundry Company is still on a paying

basis, after having operated some thirty years. Un-

fortunately the Auger Bit Plant, which at one time em-

ployed about 100 persons, was moved to Rockford,

Illinois, in 1930. The two furnaces which are still in

operation today in the town are the "Globe" and the

"Jisco," both capable of turning out from 200 to 300

tons of iron a day.

The following comment was given by E. B. Willard

in summarizing the development of the iron industry in

Jackson County:

The history of the iron industry in this county is like that

of gold mining in the west. The greater part of the money in-

vested in the business was lost, and many partnerships and in-

dividuals were involved in the bankruptcies of some of the earlier

furnaces, including the early Jackson banking institutions. The

120 Auditor's Records, Jackson Court House, 1931.



230 Ohio Arch

230       Ohio Arch. and Hist. Society Publications

 

industry is now on a firm foundation, and is now Jackson's main-

stay after more than sixty years of fluctuations.121

In speaking of the old charcoal furnaces, the Wells-

ton Telegram said:

These old charcoal furnaces are now abandoned, and noth-

ing remains of them except the flat bench used for storing the

ore and charcoal, and the lower flat which was the casting floor.

In some instances the ruined stacks are still visible. Yet in their

time they produced considerable iron, 28 furnaces making 90,000

tons during the year 1869, throughout Hanging Rock Region.

One first-class furnace would now turn out the same amount in

90 days. One may usually identify the remains of the old fur-

naces, by the broken glass-like slag used for highway ballast, the

reddish remains of ore-piles, sometimes by a few log houses still

standing, and frequently by the familiar benched flats where the

furnace stood. 122

During the year 1929 Globe Furnace again rebuilt

its plant, and hence was splendidly equipped. During

1930 Jisco Furnace, the other remaining furnace in the

county, installed a gas-cleaner at a cost of several thou-

sand dollars. Not to be outdone, the Globe Furnace

then installed three Cottrell precipitators, as furnished

by the Research Corporation of New York City.

These precipitators, installed for the purpose of cleaning

the gas consumed, have more than paid for themselves.

Jackson County iron is still sold throughout the

United States. Its popularity is chiefly due to its

special nature. The iron produced is high silicon iron,

generally known as Jackson County ferro-silicon, or

"Silvery" iron. This iron, especially the higher silicons,

has become famous in the open-hearth steel business,

which is practically free from sulphur. Bessemer ferro-

silicon is also produced at times, and during the war

121 E. B. Willard, op. cit., Vol. I, p. 563.

122 Wellston Telegram, Thursday, February 5, 1931.



The Jackson County Iron Industry 231

The Jackson County Iron Industry          231

some "Spiegel" iron was made. Due to the fact that the

magnet which was used to carry the iron bars from the

casting floor, would not carry this type of iron, the fur-

nace men had to follow the method used by their prede-

cessors at the old charcoal furnaces, and take it out via

wheelbarrow.

Each of the two furnaces employs from 100 to 125

men at the present time, including the men who work

in the mines connected with each furnace. One of the

furnaces owns its own ore mine on Lake Superior. The

coke used in addition to the stone-coal is brought from

West Virginia. All of the slag is purchased by the

Standard Slag Company for use on the highways.

John E. Jones states that

The old methods of iron making read more like a romance

than the story of an industry. The trade at present calls for

high silicon iron. Formerly only charcoal iron was used for

making car-wheels. Metallurgical science has made available

methods, whereby manganese iron is now used for the same pur-

pose. Where formerly our furnace made 15 to 20 tons of iron

a day, we are now equipped to make 500 tons of low silicon iron

a day if the occasion demands. Our regular production is from

250 to 275 tons of eight to ten per cent iron per day. As for the

future prospects in the iron business, I believe that conditions

will warrant slow progress for the next year or two, i. e. neg-

lecting the usual spurts, or seasonal variations. Our great ad-

vantages in the county are: I. Our coal supply, which is

relatively free from sulphur, the ogre of all iron makers, and 2,

the fact that our iron is of such a specific nature. Many steel-

mills which operate blast-furnaces do not care to make small

amounts of the ferro-silicon iron. The raw bituminous coal

which we are able to use, facilitates putting silicon into the high-

silicon iron which is demanded.123

At the present time, due to the general depression,

both furnaces in Jackson are closed down; but the time

123 Interview with John E. Jones, president Globe Iron Co., Jackson,

Ohio.



232 Ohio Arch

232      Ohio Arch. and Hist. Society Publications

is being used to advantage in making needed repairs.

The iron and steel industry as a whole is at the lowest

ebb since 1921. The future of the iron industry can

be predicted with only a degree of accuracy. It has

weathered many storms. Three years after the big con-

struction period of 1854, came the depression of 1857,

which lasted twelve months.  The depression in 1869

lasted eight months. The depression in 1873, which

followed reconstruction after the Civil War, lasted

about thirty months. The depression of 1884, which

lasted about twenty-two months, gave the death-dealing

blow to the charcoal industry. That of 1893, which

lasted about twenty-five months, led to the boom period

of the late '90s. The year 1903 saw another change,

the depression lasting about twenty-five months; in 1907

the depression lasted about a year; in 1914 it lasted about

eight months; in 1921, about fourteen months. Each

period of depression has been followed by better times

and greater progress. When the iron and steel busi-

ness recovers, Jackson County with her two large fur-

naces, which use both stone-coal and coke, will get her

share of the business.

Iron in the past has been made from a half-dozen

different kinds of ore, and from three or four types of

fuel. Fifty years ago ore which contained sulphur and

phosphorous was unusable, but with the growth of

metallurgical science it is becoming more and more valu-

able. There are thousands of tons of ore of varying

quality in Jackson County at the present time; it is not

used to any great extent because of the cheapness of

other ores, etc. There is plenty of coal in the county

which is not used for the same reason. Supposing,



The Jackson County Iron Industry 233

The Jackson County Iron Industry   233

however, that such discoveries occur in the iron indus-

try, as have occurred in the aluminum industry, whereby

aluminum is made from practically any type of earth,

and the price reduced from $25.00 to 25 cents a pound.

Then Jackson County may again come into her own,

and bear out the dreams of her far-seeing promoters

many years ago. Two poems which well describe the

work of "Old Globe" during the past and in the present

are given below, along with a photograph of the furnace

as it appears today:

"OLD GLOBE"

Under the bludgeonings of snow and sleet and sharp

adversity,

From low estate

Seemingly permanent coal shall, soon or late

Go down to iron.

Lo, when the fiery flames of the furnace

Have lain the melting mass,

Under smoke-stacks high;

Hot iron shall ply down row in row,

Rivers are slow, rivers are fast



234 Ohio Arch

234       Ohio Arch. and Hist. Society Publications

 

But rivers run down to the sea;

All good coal goes down to the Old Globe Blast.

Ho! watch the fiery furnace,

And do it with good grace;

Cover the iron with sand, at Old Globe Blast

You very best workers, with gifted hand.

You of stalwart soul watch the molten mass

Cover it carefully,

Soon, men from the mine come past,

Down on Main Street, to Old Globe Blast.

--Katherine Martin.

 

 

 

"MODERN OLD GLOBE"

Have you heard of that furnace "Old Globe,"

That was built in such a modern way

It has to run all night and day

To make the iron to be shipped far away?

The steam and the engines, the hoist and the pump,

Certainly keep that old place on the jump.

The stock that it takes is surely a fright,

And the iron that it makes is certainly a sight.

They used to mold their pigs in the sand,

But now they have a new scheme, the best in the land;

The iron is run into a very large kettle,

And tipped by a motor so strong and so still.

And little conveyors then carry the metal

Water falling on them as they go up the hill.

So in a few hours they do the work of a day

To get the iron ready to be shipped far away.

--Oscar Nail, Globe Employe.



Twentieth Century Development 235

Twentieth Century Development            235

 

APPENDIX A

The figures below show the number and names of all fur-

naces in operation each ten-year period, from the time the indus-

try was begun in Jackson County in 1836-37, up to 1931.

1835-1845   Estab. Closed

Charcoal

Jackson ..........1836

1845-55

Charcoal

Jackson ..........1836

Keystone ........ 1848

Buckeye ......... 1851

Jefferson ........1854

Monroe ......... 1854

Cambria ......... 1854

Latrobe ......... 1854

Iron Valley ......1854

1855-65

Charcoal

Jackson ..........1836

Keystone ........ 1848

Buckeye  ......... 1851

Jefferson ........ 1854

Monroe ......... 1854

Cambria ......... 1854

Latrobe .........1854

Diamond ........1856   1867

Orange ..........1863

Star ............. 1866

Fulton .......... 1868

Cons. with Globe 1873

Iron Valley ......1854

Madison .........1855

Stone Coal

Young America... 1856  1860

Estab. Closed

Diamond ........ 1856    1867

Charcoal

Limestone ....... 1856   1860?

Stone Coal

Orange .......... 1863   1874

 

1865-75

Charcoal

Jackson .......... 1836  1874

Keystone ........1848

Buckeye ......... 1851

Jefferson ...... 1854

Monroe ......... 1854

Cambria ......... 1854

Latrobe ......... 1854

Iron Valley ......1854

Madison ......... 1855

Stone Coal

Globe ...........1872   1876

Milton .......... 1873

Wellston ........ 1873

Tropic .......... 1874

Ophir .......... 1874

 

1875-85

Charcoal

Keystone .........1848

Buckeye ..........1851

Jefferson .........1854

Monroe .......... 1854                    1882

Cambria .......... 1854                    1876



236 Ohio Arch

236       Ohio Arch. and Hist. Society Publications

Estab. Closed

Latrobe ........... 1854

Iron Valley ........ 1854

Madison ......... 1855

Stone Coal

Star      .............1866

Globe   ............1873

Milton ........... 1873

Wellston ......... 1873

Tropic ........... 1873

Ophir  ............ 1874                     1876

Huron ...........  1875                     7883

Eliza  ...........  1878

 

1885-95

Keystone .........1848                    1885

Buckeye .......... 1851                    1885

Jefferson ......... 1854

Estab. Closed

Latrobe .......... 1854                    1885

Iron Valley ........1854                  1885

Madison .......... 1855

Stone Coal

Star       .............1866

Globe   ............1873

Milton ........... 1873

Wellston ......... 1873

Tropic  ........... 1874

Eliza     ............1878   1885

1895-1905

Charcoal

Jefferson and Madison, latter

closed in 1902.

Stone Coal

Globe, Milton, Wellston, Tropic,

latter out in 1896.

Jefferson Furnace closed in 1916, and all but Globe and Jisco

closed in 1923.

 

APPENDIX B

Below are given the dimensions of the early furnaces, for the

purposes of comparison:

Cambria          Monroe         Star

Height of stack ...........                      38'               40'                 40'

Diameter at top of boshes...                10'6"           11'6"             11'

Diameter of tunnel-head...                      2'6"            2'8"            5'

Batter of boshes ..........                          9"               9"               3 1/4 per ft.

Height of hearth..........                           6'                6' 9"           6'

Diameter of hearth at top ..                   3' 8"           5'                5'

Diameter bottom of hearth..                    2' 8"           4' 2"           4'

 

Cambria has one twyer four and one-half inches in diameter

entering hearth from the bottom. Uses Hoop's Patent Wing

Hot Blast. Pressure of blast is four pounds per square inch.



The Jackson County Iron Industry 237

The Jackson County Iron Industry           237

 

Ore roasted. Proportions, half-charge, 1,100 pounds.

Limestone       80 pounds.

Charcoal          33 bushels.

Uses 56 half-charges in 24 hours. One ton of iron requires

two and four-tenths tons of raw ore. Makes two-thirds foundry

and one-third mill iron. Daily production is 12 1/3 tons. Total

in 1870, 2,300 tons.

Monroe Furnace uses three twyers of three inch diameter.

the twyers entering hearth 27 inches above the bottom. Uses two

sets Davis' Hot Blast, the pressure of the blast is three and one-

half pounds. The proportions of the half charges are:

Limestone                75 pounds

Ore roasted      1,250 pounds

Charcoal                   35 bushels.

It uses 75 to 80 half-charges in 24 hours. Uses two and

three-fifths tons of raw ore for one ton or iron, or two and one-

eighth tons of roasted ore for one ton of iron. The average pro-

duction per day is 18 tons. Uses two-thirds limestone ore, and

one-third block ore, all from the Company's land.

Star Furnace has three twyers, entering hearth above bot-

tom, two feet eleven inches. Diameter of the twyers is four

inches. Force of blast is five pounds per square inch. Quantity

of air per minute, 3,600 cubic feet. Temperature of the blast is

700 degrees.

Above information taken from the Geological report of

1869-70, through courtesy of Wilbur Stout, State Geologist of

Ohio.

APPENDIX C

Location of each Jackson County Furnace, as shown on

Frontispiece Map.

Name of Furnace         Township    Range                 Section

Jackson ............... Hamilton     19                                  34

Keystone ...............Bloomfield 17                                  12

Buckeye ................Milton 17     26

Jefferson ...............Jefferson       18                                14



238 Ohio Arch

238       Ohio Arch. and Hist. Society Publications

Name of Furnace    -   Township                          Range              Section

Monroe ................Jefferson                                     18  28

Cambria ................Jefferson                                     18  36

Latrobe  ................Milton         17                   20

Iron Valley ............. Milton        17                            35

Madison ............... Madison         17                                   4

*Young America ..........Lick                                       18  15

*Diamond .............. Lick                                            18  19

Limestone ..............Bloomfield      17               32

*Orange   .................Lick                                    18   Corp.

*Star        ...................Lick                                  18   Corp.

*Fulton    .................Lick                                    18   Corp.

*Globe     ..................Lick                                   18   Corp.

*Triumph (Only Attempted)   Lick                                   18             Corp.

*Milton  .................Milton                                              17               6

*Wellston ...............Milton                                              17               6

*Globe ..................Lick      Same as Fulton

*Tropic    .................Lick            8    Corp.

*Ophir     ..................Coal          18       6

*Huron .................Lick                                                     18    Corp.

*Eliza  .................. Milton                                                7       4

*Jisco ...................Lick           18    Corp.

* Stone-Coal Furnaces.